PP Gas Assisted Injection Moulding With Banana Gate For Car
1. The part name: Auto Parts (plastic injection mold)
2. Plastic material: PP
3. Cavity material: P20H
4. Mold life: 500k shots or according to customers quantity
condition to decide it with saving cost for our customers.
5. Gate type: Sub-gate, Banana gate, Edge gate, Direct gate, fan
gate, point gate, valve gate, tip gate etc according to our
6. Mold base standard: LKM Local standard, DME or HASCO,Customize
according to customers' requirements
7. Standard of mold accessories: LKM, DME, HASCO, MISUMI,
Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS,
MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres,
NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO
JIS standard, PUNCH etc according to our customers requires.
The part name: Auto Parts
Mold type: Plastic Injection Mould with hot runner system and Gas
Part Material: PP
Locating ring Dimension: Ф3.99",
KO Pattern: 7”x7”,
Sprue Radius: SR 1/2"
Ejection type: Pins, Sleeves
Mold construction description: Hot runner system, sliders, 2
plates. Gas assisted injection.
This product is made of PP plastic material and it is one of the
components of the reputable brand Auto. The mold construction is
complicated and there are many inserts, sliders, lifters and
ejection pins, so it has a very high technical requirement for the
mould design. The mould is a hot runner mould with the best water
cooling system, Gas assisted injection and the part can be molded
This part has very high appearance requirements, the defect showed
below will not be acceptable, for example, weld line, Dark
Sport,Sliver Marks,Gas Trap Effect,Visible Ejector
Marks,Deformation,Short shot Filling,Burnt Streaks,Sink
Marks,Flash,Over dimension,Under dimension,Stress Crack etc.
Moreover, the product finishing surface must meet the requires of
This mould is made in Shiny Mould Factory. It is a mould exported
to USA, with complicated structures and high quality requests.
Customer needs mold life to be over 1 million shots. We can ensure
this mold life and give warrant to our customer that once some
mould components are broken during working, if it is caused not by
the operation fault from the workers, we can provide new mould
components to them free of charge.
Because using Hot Runner system, the mold will have the key
advantages showed below:
1. Elimination of the Runner
2. Cycle Time Reduction/Lower Processing Costs
3. Improved Molding System Efficiency
4. Optimal Part Quality
5. Molding Automation
6. Design Flexibility, where flexibility in gate location can help
optimize cavity orientation, cooling and mold simplification.
7. Balanced Melt Flow
Gas-assisted injection molding technology has obvious advantages
compare with traditional injection molding technology. Simplify
products design: reduce the product weight, save raw material up to
as high as 50%, speed up the cooling rate, and shorten manufacture
1. Reduce the power consumption of injection molding machine.
2. Completely resolve and eliminate the products surface shrinkage
3. Reduce the internal stress and deformation, keep the products
4. Inject and molding thicker and larger size products.
5. Through strengthening of tendons on the airway, so can improve
product’s intensity without increasing the products weight.
6. Produce larger and more complex products; simplify the structure
of gating system, simplify mold design, reduce costs of mold
7. Reduce the mold cavity pressure so as to reduce the wear and
tear, the cooling can use aluminum metal materials, can reduce the
mold’s die wear and tear, and improve mold die life.
8. Reduce the clamping pressure of injection molding machine, can
be as high as 60%, extend the working life of the injection molding
machine, thereby reducing the investment cost injection molding
Auto Parts (plastic injection mold)
3.mould base material
P20H,H13 HRC48-52, S136, 420, P20, D2, 1040, 0-1, S-7, A2, 1.2344,
1.2083, 1.2311, 1.2739, 1.2343, 1.2510,
500k shots or according to customers quantity condition to decide
it with saving cost for our customers.
Sub-gate, Banana gate, Edge gate, Direct gate, fan gate, point
gate, valve gate, tip gate etc according to our customers requires.
10. mould base standard
LKM Local standard, DME or HASCO,Customize according to customers'
12. standard of mold accessories
LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE,
HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM,
EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard,
BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to
our customers requires.
Auto CAD ,UG, Pro-E ,Solid Works, Mold flow, etc.
14. File Formats
Auto CAD (DWG), DXF, JPG or JEPG, PDF, Pro-E or
Pro/Engineer(DRW,PRT), IGES, STEP,XTL,UG parts etc.
15. injection molding machine
T/T, To be negotiated
Wooden case or Wooden box with steel frame
19. delivery time(day)
40T1 according to customers' requirements
20. OEM or ODM
21. mould logo
Based on customer requires
22. after-sales service
one year is warranties
Molding the plastic product by plastic injection machine