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63kV Suspension Type High Tension Insulators Lightweight High Performance

Categories Composite Polymer Insulator
Brand Name: Changgong
Model Number: FXBW-63/100-940 to FXBW-63/120-1066-YS
Certification: ISO 63kV type test report and 63kV design test report
Place of Origin: China
MOQ: Up to the requirements from the clients
Price: USD 6.00-USD75.00 Per piece
Supply Ability: 100 thousand pieces per year
Delivery Time: Start from 10 days
Packaging Details: Usually packed in cartons, Paper tubes or wooden boxes
Product Name: 63kV composite high tension insulators
Application: 63kV Overhead transmission lines and substations
Comply with Standard: IEC 61109/ANSI
Material: Composite/polymer
Color: Grey or red
Package: Cartons or wooden boxes
Insulator Type: FXBW-63/100-940 to FXBW-63/120-1066-YS
Tests: All type tested and design tested according IEC 61109
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    63kV Suspension Type High Tension Insulators Lightweight High Performance

    63kV Suspension Type High Tension Insulators Lightweight High Performance


    Dimensions and Characteristics of 63kV composite high tension insulators

    Figure. NoModelRated VoltageSpecified Mechanical LoadCoupling SizeSection LengthMinimum CreepageFull-Wave Impulse Withstand Voltage (Peak)

    1 Min Wet Power Frequency Withstand Voltage

    Weight (for Reference)












    1, 63kV composite high tension insulators are widely used in overhead transmission lines and substations.

    2, Dead end fittings are up to the requirements from the clients, usually we use ball, socket, tongue, clevis for suspension insulators with forged steel. The dimensions and coupling size can be exactly according to the specification requirements from the utilities.

    3, The silicon rubber color of the insulators are also up to the requirements from the clients and all the silicon rubber materials past 5000 hours aging test silicon content test and hydrophobicity test.

    4, ECR core rods are used in all the insulators, so we can guarantee a very good mechanical strength and anti-acid pollution performance for the insulators.

    5, All our insulators were type tested and design tested in accordance with IEC61109, maximum RIV is 100µV when tested at 1MHz and10% over nominal line ground voltage for indicated system voltage.


    1, 66kV(63kV) overhead transmission power lines.

    2, 66kV(63kV)substations

    Competitive Advantage:

    The advantages of polymer/composite insulators over ceramic/porcelain insulators
    General comparison
    FactorCeramic/porcelain insulatorsPolymer/composite insulators

    Heavy weight- For example

    400kV - about 140kgs

    90% lighter than them but with same mechanical strength

    400kV -- Around 15kgs

    FragilityHighly fragility to shock and vibrationNo fragility to shock and vibration
    Packing and transportationRisky and very costlyEasy and economical
    InstallationRisky expensive and more labor requiredVery easy and economical
    Maintenance costVery expensiveLow
    VandalismMore susceptibleHighly resistant
    Breakages and secondary damageHighly fragile- 10-15% breakages are reported during transportation storage and installationFlexible and therefore highly resistant to breakages
    Technical comparison
    Mechanical failureReduction in mechanical strength and separation during to pings getting erodedJust with single piece, so no such kind of problem
    Resistance to flashover and puncturesLowHigh
    Anti tracking and erosion resistanceVery low- poor tracking resistanceExcellent tracking resistance avoids erosion or tracking of the housing material
    Dielectric strengthLower than polymerExcellent insulation performance
    Contamination and pollutionHighly effectedNot effected and has much longer life
    HydrophobicityNo hydrophobicity, ceramic surface forms water films on the surface making easy path leading to more flashoverVery excellent hydrophobicity
    Self cleaning qualityNo, dirty sand salt snow etc are easily attractedYes, due to hydrophobicity recovery characteristics
    Tension strengthGoodBetter during crimping technology
    MaintenanceNeeds maintenance like cleaning washing and greasingNot required at all
    SafetyAre easy to explosion and breakages due to high fragile properties and stone throwing or gun shootingProvide very high level of safety superior flexibility and strength. not easy to break due to stone throwing or gun shooting.

    Quality 63kV Suspension Type High Tension Insulators Lightweight High Performance for sale
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