150 Ton Pipe Welding Rotator Polyurethane Wheel Hydraulic Pressure
Quick Detail:
Conventional Rotators are built in capacities from 1T to 2000
tonnes. The frame is of robust fabricated construction and is
machining on the top and underneath to ensure perfect alignment.
Both the drive and the idler frames are provided with robust
fabricated and machined wheel brackets which support the axles and
bearings of the rollers.
Description:
The equipment mainly consists of drive rotator, idler rotator and
electrical control system etc. Drive rotator is made up of base,
pedestal, rollers and drive device, idler rotator without drive
device.
(1)pedestal and roller base are welded structure, all the strength
of the weld seam according to requirements such as welding, heat
treatment after welding were annealed to remove internal stress and
effective prevention of welding deformation.
(2)Drive device located on the two roller beds of the droved
rotator, Drive device are consist of reducer and motor. The reducer
adopts the special design gear and wheel reducer and which made by
our company, with high transmission efficiency, large output
moment. Drive unit droved by AC frequency conversion motor, and
through reducer, thus drive the roller turning. The turning speed
is VFD, and the speed can be adjusted in the range of
100-1000mm/min, and it can realize different welding requirement of
different size work piece. Both drive and idler rotator equipped
with traveling unit, easy for operating, and the idler unit with
manual lock device, it can quick lock rotator on the rail. On the
base of drive rotator equipped with a set of traveling motor, and
traveling consists by two bevel gear reducer and two 1.5 KW motor,
gear and wheel couple, and the drive and idler rotator droved on
the rail by bevel gear reducer and gear and rack couple, traveling
smoothly and convenient operating.
(3)The rollers are all Polyurethane material and without metal.
Roller center distance can be adjusted to realize different size
workpiece. When adjusting, just move the position of symmetrical
roller seat, then fixed by bolts, easy and convenient, also with
large anti-wallop strength..
(4)The equipment side of the idler rotator fitted with a mechanical
gear wheel, gear wheel fixed in the holder with the rotating
cylinder, while the rotation of power, to meet the welding
requirements of different size cylinder workpiece, to prevent the
shifting of the workpiece in the welding process holder behind the
installation of a locking device to prevent the roller frame roll.
(5)Electric control system mainly consists of electric control box
and remote panel. There are inverter, relay, terminal etc in the
control box. Power switch is mounted on the door of electric
control box. The alarm indication, alarm clear button on the panel
of control box; the remote panel has roller forward, backward, stop
button.
Applications:
This bolt adjustable welding rotator is produced according to MMBEI
Standard ZBJ33003-1990. Self-design and manufacture combined the
advantages of oversea competitors and requirements of domestic and
overseas
customers. It is suitable for automatic welding of circular seam
cylinder, with advantages of practical, reliable, stable and easily
operates etc. It is widely used in the range of job cutting,
polishing, assemble etc.. It is one of ideal equipments of improve
automaticity and efficiency.
Specifications:
If you do not see anything that matches your requirements please
contact us to discuss your needs further.
Type | Max. load (kg) | suitable size of job (mm) | wheel Diameter and Width (mm) | Linear speed m/h) | Motor power (Kw) | Change
Speed way |
PU wheel | Metal wheel |
HGK 5 | 5000 | Φ250-2300 | Φ250×100 | 2×Φ240×20 | 6-60 | 2×0.37 | Veriable frequency stepless driving
|
HGK10 | 10000 | Φ320-2800 | Φ300×120 | 2×Φ290×25 | 6-60 | 2×0.55 |
HGK20 | 20000 | Φ500-3500 | Φ350×120 | 2×Φ340×30 | 6-60 | 2×1.1 |
HGK40 | 40000 | Φ600-4200 | Φ400×120 | 2×Φ390×40 | 6-60 | 2×1.5 |
HGK60 | 60000 | Φ750-4800 | Φ450×120 | 2×Φ440×50 | 6-60 | 2×2.2 |
HGK80 | 80000 | Φ850-5000 | Φ500×120 | 2×Φ490×60 | 6-60 | 2×2.2 |
HGK100 | 100000 | Φ1000-5500 | Φ500×120 | 2×Φ490×80 | 6-60 | 2×2.2 |
HGK160 | 160000 | Φ1100-6000 | / | Φ620×220 | 6-60 | 2×3 |
HGK250 | 250000 | Φ1200-7000 | / | Φ700×260 | 6-60 | 2×4 |
HGK400 | 400000 | Φ1300-7500 | / | Φ800×320 | 6-60 | 2×5.5 |
HGK600 | 600000 | Φ1400-8500 | / | Φ900×400 | 6-60 | 2×7. |
Competitive Advantage:
● Inverter and Main electric elements are Siemens/Schneider or
equal brand.
● Motor is UK brand Invertek.
● VFD rotary speed control, improving the reliability of operation.
● Steel or PU roller which can ensure a long time using (at least 2
years).
● With lubrication system.
● Accept testing before delivery.
● Accept special design and custom.
