Household Appliance Refrigerator Production equipment ——7-Station Rotary Door Panel Foaming Line

Household Appliance Refrigerator Production equipment ——7-Station Rotary Door Panel Foaming Line

Quick Detail

• 7-Station Rotary Design: Continuous processing with 360° rotation capability
• Production Capacity: 60-80 door panels/hour (industry-leading output)
• Foaming Precision: ±0.2mm thickness consistency
• Automation Level: Full robotic handling with vision positioning
• Temperature Control: ±0.5°C accuracy across all stations
• Mold Change Time: <15 minutes with quick-release system
• Safety Features: Dual emergency stops and gas detection

Description

This state-of-the-art foaming line features a meticulously engineered rotary structure at its core. The main frame provides a robust foundation, while the advanced indexing positioning device ensures precise rotation between the seven stations, each optimized for a specific stage of the foaming process. The foaming mold frames, equipped with high-precision components, guarantee consistent foam distribution and shape accuracy. The automatic charging system precisely controls the amount of foaming agent injected, while the water heating system maintains optimal temperature conditions for efficient foaming. The safety exhaust system effectively releases excess pressure, ensuring a safe production environment. Integrated with a user-friendly electrical control system, operators can easily monitor and adjust parameters in real-time, ensuring smooth and stable production.

The foaming process utilizes our patented high-pressure mixing technology that delivers perfect foam density distribution (32±2kg/m³). The integrated temperature control system maintains optimal 45±0.5°C mold temperature throughout the cycle, while the automatic injection system guarantees ±1% material ratio accuracy. The rotary design minimizes floor space requirements by 40% compared to linear systems while improving production continuity. Smart sensors monitor every parameter, with automatic adjustments made through the central PLC system featuring 10" HMI touchscreen control.

Applications

• High-volume refrigerator door panel production
• Energy-efficient appliance manufacturing
• Custom door designs with complex geometries
• Multi-model production lines requiring fast changeovers
• Premium refrigerator brands demanding perfect surface finish

Competitive Advantage

✓ 30% Higher Productivity than linear foaming systems
✓ 15% Material Savings with precision injection control
✓ Energy Efficient operation with heat recovery system
✓ Zero-Defect Guarantee with integrated vision inspection
✓ Future-Ready IoT connectivity for smart factory integration

Guangzhou Kinte Intelligent Equipment Technology Co.,Ltd, a wholly owned subsidiary of CEI and an industry and trade based company perfectly integrating research, development, manufacture, sale and service links, mainly dedicates to general contract of household and similar electrical appliances plant equipment, export of equipment and laboratory specially for manufacturing household electrical appliances, development and mould manufacture of household electrical appliances, export of parts and components of household electrical appliances, export of conveyor line and automatic testing equipment, household electrical appliances, motorcycle and automotive painting line and production line, and manufacture and trade of surface treatment production line. 

Kinte has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2011, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards.   Over 100  national  patents  have  been  awarded ,  with  the  transformation  rate  of  scientific  and technological achievements reaching up to 85%. Kinte has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China. 

Taking Kinte Manufacture System (inclusive of Guangzhou Kinte Electric Industrial Co., Ltd,  Anhui Kinte-Weijia Equipment Manufacturing Co., Ltd and Guangzhou Kinte Desheng Intelligent Equipment Co.,Ltd) as the core, Kinte has formed a huge industry chain supported by many strategic partnership manufacturers, in addition to owning premium and perfect design development system and project management team. It is recognized as an integrator in household electrical appliance manufacturing industry.