Socket Weld Alloy Steel Flange SW Wear Resistant F1 F5 F9 F11 F12

ASTM A182 F1 F5 F9 F11 F12 F22 F91 ANSI B16.5/B16.47 SW Alloy Steel Socket Weld Flange

Alloy steel is a type of steel alloyed with several elements such as molybdenum, manganese, nickel, chromium, vanadium, silicon, and boron. According to the different added elements and appropriate processing techniques, alloy steel can obtain special properties such as high strength, high toughness, wear resistance, corrosion resistance, low temperature resistance, high temperature resistance, and non-magnetic properties. Those have less than 5% alloy elements is are categorized as low alloy steel, these have alloy elements ranging from 5%-10% are categorized as minimum alloy steel, those have more than 10% alloy elements are categorized as high alloy steel.

Flanges made of alloy steel are widely used in water lines, oil, and gas, chemical plants, food production systems, etc. where high corrosion resistance, high temperature resistance and high pressure resistance are required.

Product Information

Chemical Composition of Alloy Flange Material

Flange Type: Socket Weld (SW)

Socket Weld flange

Socket Weld flanges were initially developed for use on small-size high pressure piping. Their static strength is equal to Slip On flanges, but their fatigue strength 50% greater than double-welded Slip On flanges.

The connection with the pipe is done with 1 fillet weld, at the outside of the flange. But before welding, a space must be created between flange or fitting and pipe.

ASME B31.1 1998 127.3 Preparation for Welding (E) Socket Weld Assembly says..In assembly of the joint before welding, the pipe or tube shall be inserted into the socket to the maximum depth and then withdrawn approximately 1/16" (1.6 mm) away from contact between the end of the pipe and the shoulder of the socket.

The purpose for the bottoming clearance in a Socket Weld is usually to reduce the residual stress at the root of the weld that could occur during solidification of the weld metal. The image shows you the X measure for the expansion gap.

The disadvantage of this flange is right the gap, that must be made. By corrosive products, and mainly in stainless steel pipe systems, the crack between pipe and flange can give corrosion problems. In some processes this flange is also not allowed. I am not an expert in this matter, but on the internet, you will find a lot of information about forms of corrosion.

Manufacturing Process

Kasugai Shanghai, a subsidiary of Kasugai Group headquartered in Osaka, Japan, was established in 2003 as a representative office in Shanghai, China, and was upgraded to a company in 2008. Kasugai Shanghai serves as an important force of Kasugai Group in Asia, and over the past 20 years, it has become a key player in the industrial pipes, fittings, flanges, and valves market.

Kasugai Shanghai leverages the resources and manufacturing capabilities of local suppliers in China to provide a wide range of products, including stainless steel, carbon steel, duplex/super duplex steel, alloy steel, nickel alloy, and titanium alloy, according to various international standards such as ASTM/ASME/ANSI, JIS, EN, and DIN. The company also has a local support team and an on-site quality inspection team to ensure that products meet the specifications and quality requirements of customers.

With the support of high-quality local suppliers and a strong commitment to customer satisfaction, Kasugai Shanghai strives to provide reliable products and services to customers in Asia and beyond. Kasugai Group's establishment of Kasugai Shanghai and other international operations demonstrates their proactive approach to globalization and their commitment to meeting the needs of customers in a rapidly changing global market.

Kasugai Group Company Profile:

Foundation : June, 1925

Legal Representative : Akinori Kasugai

Number of employees : 140 persons (150 persons including employees of the affiliates) As of March 21, 2023

Scope of business : wholesaler and trade firm of industrial pipe/tube, fittings, flanges and valves

Kasugai Group Locations:

Head Office

4-14-2 Shinmachi, Nishi-ku, Osaka 5500013, Japan

TEL: 81-6-6538-7281

FAX: 81-6-6538-2273

E-MAIL: contact@kasugai-group.co.jp

Shanghai

Rm. A8415 Building A8, No. 808 Hongqiao Road, Xuhui District, Shanghai 200030, China.

TEL: 86-21-6447-1967

FAX: 86-21 6447-7841

E-MAIL: zhanghb@kasugai-group-co.jp

Other Branch Offices and Joint Ventures:

Fukuoka, Kitakyushu, Tokai, Kyoto, Shunan, Tokyo, USA (Watchung, N.J.), Jiangyin (Jiangsu, China)

Our Strengths:

Since our foundation in 1925, we have continuously taken steps to further grow our businesses. Global capabilities, professionalism, and trust. These three strengths are the reason that customers continue to choose Kasugai, regardless of the period.

-Global capabilities

We embarked on overseas procurement ahead of our competitors in the industry and have established a supplier network that can meet a variety of market demands. We are successfully chosen by many overseas customers
as a global procurement partner.

- Professionalism

Leveraging expertise cultivated over many years, we deliver optimal products to the optimal place at the optimal time. Our excellent information gathering and problem-solving abilities are also invaluable for solving customer issues.

- Trust

We provide smooth, prompt services by cultivating solid relationships of trust with suppliers. We believe that building stronger partnerships is the source of our growth.