Pipes Production Line Plastic Tube PPR Pipe Making Machine Plastic Extrusion Machine Energy Saving Extruder

PPR Pipes Production Line Plastic Tube Pipe Making Machine Plastic Extrusion Machine Energy Saving Extruder

Product Introduction

PP-R drinking water pipe system is a new type of product commonly used in developed countries in the world today. It uses homogeneous welding technology in cold and hot water transportation projects. Its comprehensive technical performance and economic indicators are far superior to other similar products, especially its excellent hygienic performance. The whole process from production and use to disposal can meet extremely high hygienic and environmental protection requirements. The product has the advantages of heat resistance, pressure resistance, heat preservation and energy saving, long service life and economy.

Equipment Composition and Characteristics

The PPR pipe production line produced by our company has advantages such as unique structure, high degree of automation, convenient operation, stable and reliable continuous production. The PPR pipe products produced by this line have the advantages of heat resistance, pressure resistance, heat preservation, energy saving, long service life and economy. This product has become a good material for home improvement water pipe renovation.

Production Flow Chart

①Raw material + color masterbatch → ②mixing → ③vacuum feeding → ④raw material drying → ⑤single-screw extruder → ⑥color line extruder → ⑦screw die → ⑧sizing sleeve → ⑨vacuum spray calibrating box → ⑩cooling water tank → ⑪jet printer → ⑫crawler traction machine → ⑬fixed length cutting machine → ⑭stacking rack

PPR Pipe Production Process

Raw material + color masterbatch → mixing →vacuum feeding → raw material drying → single-screw extruder → color line extruder → screw type mold → sizing sleeve → spray vacuum calibrating box → spray cooling water tank → jet printer → Caterpillar tractor → finished product testing and packaging.

Problems Encountered in the Production Process of PPR Pipes and Possible Reasons

1. The inner wall of the tube is uneven:

The temperature of the screw is too high.

The screw speed is too fast.

2. There are bubbles on the inner wall of the tube:

The material is damp.

3. Uneven wall thickness:

The die and mandrel are not aligned.

The temperature of the machine head is uneven.

Traction is unstable.

Compressed air is unstable.

4. Pipe bending:

The wall thickness of the pipe is uneven.

The temperature around the machine head is uneven.

The cooling groove of the machine head and the traction cutting center are not aligned.

The holes at both ends of the cooling groove are not concentric.

5. The product is brittle:

The degree of plasticization of the fuselage is not enough.

The screw speed is too fast.

Head temperature is too low.

Resin viscosity is too high.

6. The longitudinal or transverse shrinkage of the pipe is large:

The radial difference between the sizing sleeve and the inner diameter of the die is large (transverse).

High traction speed (longitudinal).

7. Sudden slow discharge:

The temperature of the feeding section of the screw is high.

Water has entered the fuselage.

The melt pressure of the machine head is small.

Configuration List

The services We Can Provide

1. We can provide factory building construction and renovation plan, pipe laying plan in the factory building, circulating cooling pool construction plan, etc.

2. Provide purchasing plans for raw materials, transformers, air compressors, etc.

3. Provide specific formulas of relevant raw materials, excellent raw material suppliers, raw material cost accounting, etc.

4. Provide install equipment, debug equipment, train employees, and provide technical support all year round, etc.

5. We a nationwide plastics industry engineer alliance. If distance permits, we can provide relevant talents to work in your company all year round as technical support.

FAQ

FAQ

1) Are you a manufacture or trade company?
We are manufacture with more than twn years' experiences in this field.

2) What kind machines do you produce?
We produce plastic pipes extrusion machines and plastic recycling machine.

3) What kind of payment do you accept?
Payment term like T/T, L/C.

4) How long do you need to produce the machines?
According to different machine model and configuration, we need different time, like 40 days to 2 months.

5) Will the machine be delivered on time ?
Sure. We will deliver your machine after receiving the balance payment.

6) How about the machine quality?
Our machine quality is reliable. We select every part on the machine strictly and production and installation is done by
professional workers. We test the each production step for the best machine.

7) How about the price?
You know that the goods counts the price. We select the best machine raw material such as siemens electrics, schneider and ABB etc. We will provide you the best machine with best price.

8) How long is your machine’s guarantee time?
One year

9) What can you provide for after sale service?
We can send engineers to your factory for installation and training, also 24 hours on-line service for you.

We have been making research and development for special material of PA66GF25 thermal break strip since 2006, we have a deep understanding and rich experience of the relevant industry. We can provide our clients with special material of PA66GF25 thermal break strips of all levels. During these years, we also established a good partnership with many companies is the upstream and downstream industry.

In 2016, we together with factory of mold, extruder and factory of thermal break strips established Zhangjiagang Bangyu Engineering Plastics Co.,Ltd, which is responsible for international import and export business. In 2021, Zhangjiagang Bangyu Engineering Plastics Co.,Ltd was changed ans registered as Suzhou Polywell Engineering Plastics Co.,Ltd. 
The reason why we joined Polywell together with the other two companies is that in this field, the requirements for professionalism are very high. In this field, the company that produce raw materials usually do not research machines and molds, but clients usually need all of them. We found this point, so we joined two other companies established Polywell company together. Polywell can provide a whole set of solution about thermal break strips, including raw material –PA66GF25 granules, extruders, molds, and technical support. This is our biggest advantage.

Strive for customers’ satisfaction and success, service to customers is the principle we’ve always been insisting in the last ten years, to provide our customers with high-quality products and service.

Our domestic sales volume is very stable. We are the main supplier of two listed companies which produce aluminum profile at home, and will obtain the long-term cooperation with them. Otherwise, we also have the long-term cooperation with many small manufactures.

If customers have the need of purchasing other products, we can also provide procurement service.