Customized Cast Parts Vacuum Casting Parts Casting Smelting Vacuum
Casting Service
Description of Vacuum Casting Parts
Vacuum casting is a versatile and efficient manufacturing process
used to create high-quality prototypes and small-scale production
parts. Vacuum casting parts are produced by pouring liquid
polyurethane or silicone materials into a mold under vacuum
pressure, allowing the material to replicate the mold's intricate
details. The vacuum casting process is especially popular for its
ability to create complex geometries and produce parts with
excellent surface finish and mechanical properties.
Multiple Material Options: Vacuum casting parts can be made using a
wide range of materials, including various polyurethane resins with
different properties, colors, and hardness levels. This allows for
the production of parts with specific mechanical, thermal, or
visual characteristics.
Specification of Vacuum Casting Parts
| Material | Aluminum (aluminium), Magnesium, Zinc, Zamak, Brass |
Casting Mold
| Design, Fabrication, Test, Modification & Maintenance |
| Surface Treatment | Sanblasting, Polishing, Plating, Powder Coating, Anodisation etc |
| Accuracy | Class CT4~CT11 |
| Surface Roughness | Ra1.6~Ra6.3 |
| Certificate | ISO 9001:2015 |
| Cavity | Single or multiple |
| Mold Life Time | 50K - 150K times |
| Size | According to customers' drawings |
| Drawing Format | PDF, DWG, DXF,IGS, STP, X_T etc. |
Applications of Vacuum Casting Parts
1. Product Design and Development: Vacuum casting is widely used in
the product design and development stage to create functional
prototypes. Designers can quickly iterate and validate their
concepts before moving to mass production, reducing time-to-market
and development costs.
2. Consumer Electronics: Vacuum casting is used to manufacture
customized casings, covers, and components for consumer electronic
products such as smartphones, tablets, remote controls, and
wearables.
3. Automotive Industry: Vacuum casting is utilized for creating
interior components, dashboard prototypes, and light covers,
enabling automotive manufacturers to test the design, fit, and
functionality before final production.
Quality Control
1. Checking the raw material after they reach our factory-------
Incoming quality control ( IQC)
2. Checking the details before the production line operated
3. Have full inspection and routing inspection during mass
production---In process quality control(IPQC)
4. Checking the goods after they are finished---- Final quality
control(FQC)
5. Checking the goods after they are finished-----Outgoing quality
control(OQC)
Advantages
1. Quality control: the defective products rate is 0.1%. Imported
material 100%.
2. Reasonable price. Precision made. Experience & reasonable QC
that you can reply on.
3. Each part would be given 100% test and tryout before shipment.
4. Adequate supply capacity. Punctual delivery time.
FAQ
Q: How can I customize my products ?
A: Please describe your project. Include the following information
so that we can provide an accurate quote: Part Name, 3D CAD
Drawing, Quantity, Material, Color, Finishing.
Q: How can I know my products going on ?
A: We will offer a detailed production schedule and send weekly
reports with digital pictures and videos which show the production
process.
Q: Can You sign a confidentiality greement ?
A: We can sign a confidentiality agreement according to your needs.
Q: What is your terms of payment ?
A: 30% in advance ,70% balance before shipment. Other terms
negotiable.
Q: Are you a trading company or factory?
A: We are direct factory with 20 experienced engineers and more
than 80 employees as well approximate 3,000 square meters workshop
area.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or
provide you better solutions. Please send us pictures or drafts
with dimensions(Length,Hight,Width),CAD or 3D file will be made for
you if placed order.
