UNS NO4400 OEM Stainless Steel Nickel-based Alloy with Precision Cast Process EB3531

UNS NO4400 OEM Stainless Steel Nickel-based Alloy with Precision Cast Process EB3531

Special Feature:

1.High temperature,energy focus

2.Stable arc combustion

3.Small welding heat influence area

4.Quick welding speed

5.Higher efficiency

6.Thinner surfacing layer with low dilution rate

7.Easier welding mechanization & Automation

8.Fine microstructure & better welding appearance

9.Stronger metallurgical blending

Quality Level: As per National Standard & International Standards.

Sizes available: Dia.50mm--1500mm.

Application Field: Mining Industry, Valve and Pump Industry,Heat-treatment Industry, Metallurgical Industry, Cement Industry,Power plants, Oil, Gas Industry.

Material Grade:

Powder Welding (PW)

Used for depositing nickel base and carbide containing alloys, it is also suitable for cobalt alloys, specially modified in powder form. The process is suitable for facing most steels, cost iron, nickel base and some copper base alloys.

The powders used are applied at lower temperatures than rod, and the process is ideal for applications such as narrow beads or edge build up to provide small wear resistant areas, and for the surfacing of cast iron. The lower temperature results in slightly less scaling and distortion than with rod applications.

Spray And Fuse (SF)

----Ultrosonic Spray Coating Process

Spray and fuse is a two-stage process, the powder alloy being sprayed into position with a flame spray and then fused with an oxy-acetylene or similar torch, or in a vacuum furnace. The process uses specially modified cobalt and nickel base alloys and carbide containing grades of powders, depositing smooth, thin (I mm to 3mm) layers of cobalt alloy or DELORO alloys, metallurgically bonded to the substrate.

Plasma Spraying

Plasma spraying is suitable for most cobalt, nickel and iron base alloys, plus a very wide range of ceramics, composites and carbides. The process may be used on most materials, which can be prepared by grit blasting. Deposits are thin (0.1mm to 0.2mm), high density (approaching 99% with the newer high energy plasma equipment), and since the substrate is only slightly heated, can be applied with a minimum of distortion. However, the coatings are not fusion welded overlays, and are only mechanically bonded to the substrate.

Table 1 : Standard Cobalt & Nickel Base Alloys

cobalt alloy Alloy Overlay Welding

Hastelloy C22®(UNS N06022)(Max.)
C	MN	P	S	Si	Cr	Ni	Mo	CO	Fe	W	V
0.015	0.5	0.02	0.02	0.08	20.0-22.5	Bal.	12.5-14.5	2.5	2.0-6.0	2.5-3.5	0.35
Hastelloy C276®(UNS N10276)(Max.)
C	MN	P	S	Si	Cr	Ni	Mo	CO	Fe	W	V
0.01	1	0.04	0.03	0.08	14.5-16.5	Bal.	15.0-17.0	2.5	4.0-7.0	3.0-4.5	0.35
Hastelloyx®(UNS N06002)(Max.)
C	MN	P	S	Si	Cr	Ni	Mo	CO	Fe	W	other
0.05-0.15	1	0.04	0.03	1	20.5-23.0	Bal.	8.0-10.0	0.5-2.5	17.0-20.0	0.2-1.0	/
Monel 400®(UNS NO4400) (Max.)
C	MN	S	Si	Ni	Cu	Fe
0.3	2	0.024	0.5	63 min	28-34	2.5
Monel M400®(UNS NO4400)(Max.)
C	MN	S	Si	Ni	Cu	Fe
0.3	2	0.024	0.5	63-70	28-34	2.5
Monel R405®(UNS NO4405)(Max.)
C	MN	S	Si	Ni	Cu	Fe
0.3	2	0.025-0.06	0.5	63.0min	28-34	2.5
Monel K500®(UNS NO5500)(Max.)
C	MN	S	Si	Ni	Cu	Ti	AI	Fe
0.1	2	0.01	0.5	63min	27-33	0.86	2.3-3.15	2
Inconel 600(UNS NO6600)(Max.)
C	MN	S	Si	Cr	Ni	Cu	Fe
0.15	1	0.015	0.5	14-17	72 min	0.5	6.0-10.0
Inconel 601(UNS NO6601)(Max.)
C	MN	Si	Cr	Ni	CO	AI	Fe
0.05	0.3	0.2	22.5	61.5min	5	1.4	14.1
Inconel 718(UNS NO7718)(Max.)
Cr	Ni	Mo	CO	Cb+Ta	Ti	AI	Fe
19	52.5min	3.05	5	5.13	0.9	0.5	18.5
Chemical Analysis of Incoloy 800® uns(N08800)
C	Cr	Ni	Ti	AI	Fe	Grain
0.1 max	19.0-23.0	30.0-35.0	0.15-0.6	0.15-0.6	39.5min	/
Incoloy800H® UNS(N08810)
C	Cr	Ni	Ti	AI	Fe	Grain
0.05-0.1	19.0-23.0	30.0-35.0	0.15-0.60	0.15-0.60	39.5min	5or coarser
Incoloy800HT® UNS(N08811)
C	Cr	Ni	Ti	AI	Fe	Grain
0.06-0.10	19.0-23.0	30.0-35.0	0.25-0.60	0.25-0.60	39.5min	5or coarser

Dimensions:as per drawings

Special Features:

1.Good surface finish;

2.We use Precision Cast Process to produce the Plugmill Mixer Blade Parts

with white Iron materials;

3.We do quenching & tempering treatment to achieve better wear performance.

Production Process

EB China makes metal better.

EB China is a professional manufacturer of high alloy castings and forgings with 22-year history!!Our main products include corrosion, wear & heat-resistant castings & forgings.

Our foundry & forging plant have passed ISO9001,ISO14001,ISO45001 Management System Certification and one whole set of inspection report will be submitted for your approval before shipment.

The registered capital of EB China is CNY13.14 million.

Three shops on Alibaba.TUV and SGS come to us to do onsite assessment every year.

Total online revenue is more than USD6 million.

32 Techncial Patents.EB China has achieved GB/T 29490-2013 Interllectual Property Management System Certification.

5 Trade Marks

We EB China have become Jiangsu Province High New Technologicl Enterprise.

Our high alloy castings & forgings have been exported to over 169 overseas countries.

We can supply high efficient service:

We can provide 24-hour service hotline: 0086-130 930 23772(what's app)

We are the director member of Wuxi E-commerce Chamber and the Vice President of Wuxi Lianyungang Commerce Chamber.

Our mission is LET'S CAST THE SOUL INTO OUR PARTS TO ACHIEVE THE BEAUTY OF INDUSTRY.

We sincerely hope that we can use our metallurgical and material expertise to be at your service.

My dear friend, if you need any high alloy castings and forgings, please surely send us your inquiry to cast@ebcastings.com! Thank you.