ERW Electric Resistance Welded Carbon Steel Welded Steel Pipes ASTM A178 For Boiler And Superheater

Introduction

ERW (Electric Resistance Welded) carbon steel welded steel pipes are widely used in various industrial applications, including boilers and superheaters. These pipes are manufactured according to the ASTM A178 standard, which specifies the requirements for seamless and welded carbon steel tubes suitable for use in high-pressure applications. In this article, we will explore the material, specification, chemical composition, mechanical properties, steel grade, and applications of ERW carbon steel welded steel pipes conforming to ASTM A178.

Material

The material used for ERW carbon steel welded steel pipes ASTM A178 is carbon steel. Carbon steel is an alloy of iron and carbon, which provides excellent strength, durability, and corrosion resistance. It is widely preferred in various industries due to its cost-effectiveness and versatility.

Specification

The specification for ERW carbon steel welded steel pipes ASTM A178 includes the following requirements:

• Size Range: Outer diameter (OD) - 1/2" to 5", Wall thickness (WT) - up to 0.165"
• Length: Customizable, typically ranging from 6 to 12 meters
• Manufacturing Method: Electric Resistance Welding (ERW)
• Heat Treatment: After welding, pipes are subjected to stress relieving or normalizing heat treatment to improve their mechanical properties.

Chemical Composition

The chemical composition of ERW carbon steel welded steel pipes ASTM A178 should meet the specified requirements to ensure proper mechanical properties and performance. The typical chemical composition is as follows:

Mechanical Properties

The mechanical properties of ERW carbon steel welded steel pipes ASTM A178 are essential to assess their suitability for specific applications. The pipes must meet the following mechanical requirements:

• Tensile Strength: 325 MPa (minimum)
• Yield Strength: 180 MPa (minimum)
• Elongation: 35% (minimum)
• Hardness: HRB 60 (maximum)

Steel Grade

ERW carbon steel welded steel pipes ASTM A178 are available in various steel grades. The commonly used grade for these pipes is Grade A, which offers excellent weldability and high corrosion resistance. Grade A is suitable for applications involving high temperatures and pressures, making it ideal for use in boilers and superheaters.

Application

ERW carbon steel welded steel pipes ASTM A178 find extensive applications in the following areas:

• Boilers: These pipes are used for carrying high-temperature fluids in boiler systems, ensuring efficient heat transfer.
• Superheaters: ERW carbon steel welded pipes are employed in superheater units to further increase the temperature of steam, enhancing the overall efficiency of power generation.
• Heat Exchangers: The pipes are also utilized in heat exchanger systems for transferring heat between two fluids.

Haiyan Sanxin Steel Pipe Factory is a leading manufacturer of steel pipes in China. Located in a region with excellent geographical advantages, the factory is situated close to the Zhoushan Port and Ningbo Port.

Our factory covers an area of more than 25,000 square meters and has been in the steel pipe manufacturing business for 20 years. Over this period, we have accumulated a wealth of professional experience, which has helped us establish ourselves as a trusted name in the industry.

At our factory, we specialize in the production of various types of steel pipes, including stainless steel pipe, carbon steel pipe, copper pipe, steel pipe,seamless steel pipe and welded pipe. Our expertise in this field is evident from the 12 patents that we hold, which demonstrate our commitment to innovation and excellence.

Q: Are you trading company or manufacturer ?

A: manufacturer,also can do trading.

Q: How long is your delivery time?

A: Generally speaking,it is 10-15 days if the goods are in stock,or it is 30-40 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples? is it free or extra ?

A: Yes, we could offer the sample for free charge but need pay the cost of freight.

Q: What is your terms of payment ?

A: Payment<=2000USD, 100% in advance. Payment>=2000USD, 30% T/T in advance ,balance before shippment.

If you have another question, pls feel free to contact with me.

Who We are ?

-------A professional steel pipes materials inventor, manufacturer and solution provider
Torich International Limited is a professional manufacturer and exporter of steel pipes materials. It is an international marketing and sales company specialized in steel tubes, which holds the factories of Seamless Steel Tubes with Carbon and Alloy Steel Grade, Welded Precision Steel Tubes,DOM Steel Tubes, Seamless & Welded Stainless Steel Tubes with Nickel and Alloy Steel Grade.
Our factory was established since 1997, with the name of TORICH INTERNATIONAL LIMITED. The factories’ technicians are of great engineering experience in steel pipe industry for more than 20 years, which are in great command of production technology for Cold Drawing and Cold Rolling. So we have strong technician team and manufacturing capability.

What products we do?

------- Invent and produce various Precision Steel Pipes

Our steel pipes cover the following ranges:
Seamless Precision Steel Pipes

Bearing Steel Tubes
Welded Precision Steel Pipes, with DOM production
Seamless Heat Exchanger Steel Pipe
Seamless Boiler Steel Pipes

Honed Tubes

Hydraulic Cylinder Steel Tubes

Hydraulic Telescopic Cylinder Tubes
Seamless Structural Steel Pipes
Seamless Mechanical Steel Pipes
Seamless Alloy Steel Tubes & Pipes
Seamless Stainless Steel tubes
Welded Stainless Steel Tubes
Seamless Stainless Steel Tubes & Pipes
Welded Stainless Steel Tubes & Pipes
Seamless Carbon Steel Tubes & Pipes
Nickel Alloy Steel Tubes & Pipes

What TORICH do:
1. Producing Steel Tubes
2. Selling both on Domestic and International Market
3. Precisely Targeting Customers’ Requirement- Sourcing the right factory for right products for Customers

Products Application:
Oil Cylinders
Air Cylinder, 
Automotive Cylinder Liners
Boilers, Pressure Vessels
Shell & Heat Exchangers
Jack Lifting
Telescopic Systems
Pneumatic Cylinders
Agricultural Machineries

Size range is: 
O.D. 4-350mm, 
W.T. 0.5-30mm, 
Length: according to customer’s requirement and agreement
 

Steel Grade:
Carbon Steel Grade:
ST35.8, ST37.0, ST44, ST52;
E155, E195, E215, E235, E275, E355;
195GH, P235GH, P265GH, P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2;
SAE1010, SAE1020, SAE1026, SAE1035, SAE1045;

Carbon steel tube: SA178, A179, A192, A210, SA213, SA214, etc.
Alloy Steel Grade:
T2, T5, T9, T11, T12, T17, T21, T22, T91,T92, 15Mo3,16Mo3, 13CrMo44;
SAE4130, SAE4140, 40Cr, 40Cr4, 10CrMo910, 12CrMo910, 11CrMo910,
25CrMo4, 35CrMo, 35CrMo4, 42CrMo4, 34CrMo4, 20MnV, 20MnV6,20CrMn;
Carbon steel tube: A179,A192,A210,DIN17175,etc.

Bearing Steel Grades:
GCr15 52100 suj2 suj3 100Cr6 SKF3S SKF3S 20CrNiMo 8620H 4118H;

Nickel Alloy Grade:
N02200/2201, N04400, N06600, N06601, N06625, N06852, N06219, N06690, N08800/8810/8811, N08825, N08028, N08535, N08904, N08925, N08926, N010276, N06022, etc.

Austenitic/Super Austenitic Stainless Steel Grade:
304/304L, 316/316L, 314, 321, 347H, 316Ti, 316LMod, 317L/N, 310S, 253MA, 330, 904L, S31254, XM-19, etc. 

Ferrite/Martensite Stainless Steel Grade:
TP410, TP405, TP420, TP430, TP430Ti, TP403, TP409, TP444, TP439, TP446, etc. 

Duplex/Super Duplex Stainless Steel Grade:
S31803, S32304, S31500, S32550, S32750, S32760, etc. 
Corporate Culture:
We focus on Quality First, Quality Traceability, and Quality Stability!
We focus on Customer First, People First, and Quality-Oriented!
Success:
First factory started in 1997, in the name of Torich , now covers 50000 square meters of factory building, with more than 100employees, and over 45 million RBM assets.
In 2008, we started the company of Torich International Limited for international business and marketing.
Welcome partners from all over the world for long term cooperation!