In Mold Decoration With ABS+PET Material Of Home Intelligent
Sweeping Robot Shell Shell
In Mold Decoration product features:
Why does the intelligent sweeping robot shell use IMD technology?
If you use ordinary injection molding and spraying technology, you
can also do some pattern effects on the outside of the product, but
this pattern effect is not so advanced, and there may be a risk of
color loss. In addition, the paint sprayed on the surface often has
uneven, irregular grooves on the surface, and even some
heterochromatic spots. Then, using IMD technology can just solve
these problems, and can also produce excellent logos, And lighting
effects, while making the surface harder, making it more
wear-resistant. However, after using the IMD process, some
undesirable problems may arise, such as shell deformation, which is
a common problem. Deformation of the shell can cause assembly
problems, so it is necessary to design some clips on the back of
the product to balance the possible poor assembly caused by
deformation. Therefore, structural designers need to conduct a
comprehensive analysis of the entire product assembly. In some
cases we have contacted, there are often cases where IMD processes
are used because small deformations do not affect the assembly and
the overall product appearance. Of course, there are some products
with no buckles in their structural design that cannot accept this
deformation. The deformation degree is generally between 0.3 and
1.0.
In Mold Decoration process introduction:
In Mold Decoration(IMD): use PET film coated on the surface as the
carrier to print ink pattern layer, adhesive and ink curing on the
printing surface. Then it is heated and baked for hot pressing
forming and trimming. Put the shaped PET film into the injection
mold cavity through manual or mechanical hand to fill the plastic,
and melt the adhesive to bond the PET film with the ink pattern
layer to form a whole with the plastic under high temperature.
Expansion area:
In addition to PET materials, it can also be cloth, PU leather,
wood chips, bamboo chips and other sheet materials
In Mold Decoration product process:
1.Sheet cutting: cut a whole roll of sheet into small pieces
2.Pre-baking: the purpose is to eliminate the stress inside the
sheet and make the sheet stretch
3.Printing: print different patterns on the diaphragm
4.Ink curing: curing the ink on the sheet to make the ink highly
integrated with the sheet
5.Punching: punch holes in the diaphragm to fix the diaphragm for
the next process
6.Cutting: cut the diaphragm into smaller pieces
7.Diaphragm forming: mold the diaphragm into product shape
9.Edge cutting and material removal: cut off the excess edge
material
10.In-mold injection molding: put the molded diaphragm into the
mold of the injection molding machine to inject plastic
11.Water outlet: remove excess plastic
12.Inspection and packaging:Conduct a comprehensive inspection on
the finished products to confirm that the quality is qualified, and
then pack them for shipment
Why choose us
We are the first professional IMD PARTS manufacturer in
China,Founded in 2009, the company's industrial park covers an area
of more than 30000 square meters, has a high-precision dust-free
workshop, and has nearly 100 excellent management personnel, 35
engineering and technical personnel, 50 quality personnel, a total
of nearly 500 employees, more than 500 injection molding equipment,
and a monthly production capacity of nearly 15 million pieces; From
engineering research and development to mold production, diaphragm
printing, diaphragm molding, diaphragm injection molding,
inspection and packaging, there is a complete process production
process.
Full-process dust-free workshop operation
Full-process dust-free workshop operation
Our company has won the honors of high-growth enterprise, industry
benchmark enterprise, contract-abiding and creditworthy enterprise,
high-tech enterprise, etc
HXS has become a long-term partner of more than ten top 100
enterprises in the world
