Intelligent Stable Performance Powder Forming Ceramic Press Machine
for Silicon nitride Ceramic Parts Insulator
Silicon nitride ceramic is an inorganic material ceramic that does
not shrink when sintered. Silicon nitride is very strong,
especially hot pressed silicon nitride, which is one of the hardest
substances in the world. It has high strength, low density and high
temperature resistance.
Si3N4 ceramic is a covalent bond compound. The basic structural
unit is a [SiN4] tetrahedron. The silicon atom is located at the
center of the tetrahedron. There are four nitrogen atoms around it,
which are located at the four vertices of the tetrahedron, and then
every three A tetrahedron shares the form of an atom, forming a
continuous and robust network structure in three dimensions.
Using Guides for Ceramic Press Machine:
1. Frequently check the quality of the tablet during use. If there
is the raw edge, wale and uneven thickness, check the die in time.
Do not use the nonconforming products lest the machine is damaged.
2. Do not use the wet materials in order to avoid destroying
machine.
3. In case of tablet skipping, stagnation and other failures, do
not touch with hand to avoid injury.
4. When refilling the oil, do not make the oil overflow or even
drop on the surface of the working bench or around the die lest the
quality of tablets is affected.
5. When switching on power supply, make sure the flay wheel
rotation direction is the same as the indicated. Do not run in
reverse direction to prevent damage to the parts.
Technical Parameters for Ceramic Press Machine:
| Production Capacity | 4-6molds/min(the actual speed according to product process
requirement) |
| Working Pressure | ≤100T(1. step-less adjustment 2. can be bidirectional compress) |
| Working Stroke | Up stroke≤250mm,down strokes≤150mm(1. step-less adjustment 2.
Customized based on customer’s request. ) |
| Filling Depth | ≤150mm(1. step-less adjustment 2. Customized based on customer’s
request. ) |
| Product Mould | Customized according to the tablet features(Multi-cavity Mould) |
| Apply to Shape | Round, square, or special-shaped(suitable for a variety of shapes) |
| Motor Power | 11kw 15kw(Servo) |
| Weight&Size | Approximately:3200kg 2500mm*1100mm*2300mm(L*W*H) |
Hydraulic machine is our factory newly developed automatic tablet
press machine,which can compress granular, powder-like material
into a variety of general and special-shaped pieces. It is suitable
for large-scale repression of products which require high-density,
while a multi-chip module can be used for large-scale production
industries, equipment, high precision, easy to learn mold
replacement and installation. High degree of automation. All
actions by the microcomputer PLC control, continuous automatic. Can
be properly adjusted to suppress the time, pressure, product
thickness. Our company has been engaged in the research,development
and manufacture of non-standard tablet press machine. Our tablet
press machine have broad scope of application. At the same time,
offer molding manufacturing service. We have accumulated a lot of
material tablet compressing experience. Besides offering tablet
press machine and mould, we also can give some technical support on
tablet press machine & mould for customers.
Designs of Ceramic Press Machine:
Fully CNC Control Design:
Each action can be set separately. Special material tablet forming
can be solved by precise control and flexible technology
Fully Intelligent Operation Design:
Production debugging is operated through PLC touch screen, which
can cut the cumbersome process in great scope and make the
operation more easily.
Fully-automatic Material Filling Design:
The filling method and dosage can be intelligently
controlled,rapidly and stably, which can save much time and labor.
Isolated Hydraulic Station Design:
Oil cylinder working area and mechanical working area are Mutual
independence, preventing oil pollution.
Before-sale Service for Ceramic Press Machine:
1. Professional consultation about each type of machine is
provided.
2. Free testing service is offered to help customers purchase
suitable machine.
3. Warm welcome to visit and evaluate our factory.
4. To press heavy block like animal salt block, licks, we need
larger pressure, below rules are for your reference:
A. We would like to recommend machines based on your requirements
as following:
1. Product name
2. Products' size and shape
3. Products' weight
4. Capacity
B. We will design, customize and make dies for you.
After-sale Service for Ceramic Press Machine:
1. All the machines will be adjusted and tested before shipping.
2. Installing,debugging and training to workers are all offered,
after customers receiving our tablet press machine.
Applications for Ceramic Press Machine:
- Agriculture: Feed block, fertilizer tablets, animal food, animal
salt lick
- Electronics Batteries: Thermistor, integrated circuit components,
carboniferous brush films...
- Health Products: calcium, propolis tablets, effervescent tablets,
bath salts tablets...
- Chemical: disinfection tablets, insect repellent films, camphor
ball, detergents, fragrances, catalysts, metallurgy powder, glass
powder, ceramic powder products, art powder, sand round block,
magnetic materials...
