Roll Wrapped Carbon Fibre Tubes Unbeatable Strength Superiority

Unbeatable Strength Superiority Roll Wrapped Carbon Fibre Tubes

Roll Wrapped Carbon Fibre Tubes are a type of lightweight and high-strength composite material that is commonly used in aerospace, automotive, marine, and sporting applications.

These tubes are made by wrapping multiple layers of carbon fibre cloth or unidirectional prepreg tape at specific angles around a mandrel or core before being cured in an autoclave. This precise manufacturing process creates a tube that is incredibly strong in terms of its strength-to-weight ratio.

Roll Wrapped Carbon Fibre Tubes have multiple advantages over traditional materials like steel, aluminium, or even other composites. They are lightweight, durable, corrosion-resistant, and can withstand extreme temperatures. Additionally, they have excellent torsional stiffness and fatigue resistance, making them ideal for use in a wide range of applications, including drone frames, telescopic poles, bicycle frames, and kite spars.

Overall, Roll Wrapped Carbon Fibre Tubes represent cutting-edge technology in composite materials, providing superior performance and reliability in a lightweight and durable package.

Roll Wrapped Carbon Fibre Tubes offer a wide range of features that make them highly desirable and superior to other materials. Some of the key features of Roll Wrapped Carbon Fibre Tubes are:

• High Strength-to-Weight Ratio: Roll Wrapped Carbon Fibre Tubes have an incredibly high strength-to-weight ratio, meaning they are much stronger than traditional materials while also being lighter in weight.
• High Tensile Strength: These tubes have high tensile strength, meaning they can resist being pulled apart. As a result, they are ideal for applications requiring load-bearing structures and components.
• Excellent Fatigue Resistance: Roll Wrapped Carbon Fibre Tubes are designed to withstand cyclic loading, which means they have excellent fatigue resistance. They can endure a high number of cyclic loads without structural degradation or failure.
• Corrosion Resistance: Carbon fibre is naturally resistant to corrosion, making Roll Wrapped Carbon Fibre Tubes ideal for harsh environments like marine and outdoor applications.
• Durable and Long-Lasting: Roll Wrapped Carbon Fibre Tubes have good durability and can last for many years, even in harsh environments.
• Thermal Stability: Carbon fibre composite material has excellent thermal stability, which means it can operate in extreme temperature ranges without any loss of structural properties.
• Design Flexibility: Roll Wrapped Carbon Fibre Tubes have a high degree of design flexibility. They can be produced in a wide range of shapes, sizes and with a variety of layups and ply orientations, which means they can be optimized for specific applications.

Overall, the combination of these features makes Roll Wrapped Carbon Fibre Tubes an excellent choice for a wide range of applications, including aerospace, automotive, marine, sporting and industrial uses.

Typical Uses

Roll wrapped tubes are better for applications where the tube may be subject to a variety of forces including bend, twist and crush. These light 12mm tubes are suitable for demanding engineering applications including scale aircraft, gliders, helicopter U.A.V.’s, lightweight frames or structures, tubular vessels, poles, column supports or any construction that requires strength, rigidity and lightness yet appearance is also important. They are equally suited to other precision applications like robotics and automation.

Shanghai Lijin focuses on the Carbon Fiber industry and offers carbon fiber tubes, plates, and aluminum CNC services.

Being experienced in the carbon fiber applications for over 7 years, Shanghai Lijin manages customized production according to various industry standards. Shanghai Lijin started to keep in stock for some standard

sized and frequently ordered tubes and plates. This enables Shanghai Lijin to make prompt delivery. Not only

can Shanghai Lijin complete mass production orders in short period, we can even ship normal sample, prototype orders of Carbon Fiber Plate CNC parts in just SEVEN days after order confirmation when the

drawings are available. Shanghai Lijin is dedicated to solve any technical points during the production and new item developing to ensure the quality.

Carbon Fiber tube production is Shanghai Lijin’s core business and occupies 70% of our turnover.
The carbon fiber tubes Shanghai Lijin mainly produce is table-rolled and oven thermoset. The tubes can be Full Carbon or Carbon Fiber and Fiberglass composite, depending on the application, weight limit,mechanical

strength and surface requirement.Shanghai Lijin offers top quality ROUND carbon fiber tubes. The general OD tolerance we achieve is +/-0.10mm and it can be even +/-0.05mm after our special surface process.

The maximum length of the tube can be 5500mm.

Besides the traditional table-rolled carbon fiber tubes, Shanghai Lijin also offers REAL Filament wound carbon fiber tubes,which are widely used for mechanical strength like auto driving shaft, antennas, even for military

applications. The filament wound carbon tubes are wound at a certain angle like 30 or 45 degree. We invested the new production line from Jun 2013 and this increases Shanghai Lijin’s advantage in the carbon

fiber tube industry. There are just a few real filament wound carbon fiber tube manufacturers in domestic

China and we are one of them.
 

Since the rapid growth of UAV in the international market, instead of the standard plane like Phantom from DJI, RC fans are getting more interested in the customized multicopters. As carbon fiber is the most preferred

material for UAV, Carbon Fiber CNC parts demand is increasing. Shanghai Lijin sticks to offering OEM service for the international market, fine quality and prompt delivery.To ensure the thickness tolerance +/-0.10mm and minimum warp of the Carbon Fiber plates that are used for the cutting, Shanghai lijin execute high standard to

the plate production. For the normal thicknesses including 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm,
Shanghai Lijin keeps regular stock, to make sure the raw material will be available for cutting immediately when order is firmed.Experienced engineers are in Shanghai Lijin’s office ready to deal with different types of

drawings from customers. No matter the drawing formats are .DWG, .DXF that can be edited by AutoCAD

and used directly for production, 3D drawings like .IGS, or even draft drawings, our staff can do adjustment and change to customer’s idea. Our engineers are also good at English communication, Email and IM is easy

for them. Editing drawings for customers is FREE* of charge. Shanghai Lijin is having several professional CNC machines for carbon fiber cutting and drilling, with the capacity of cutting 20-50pcs standard full sized plate per day. The carbon fiber chassis general cutting tolerance Shanghai Lijin offer is +/-0.02mm. The

special designed cutting solution ensures the smoothness of the cutting edge.

‘Customers’ Persuit for Change, Lijin’s Motivation for Growth’, Shanghai Lijin takes customers’ demand for center, enhances the
customer satisfaction, and grows with customer.