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Hwashi Automatic MIG TIG Welding Robot With Rotating Station For Storage Rack Corner

    Buy cheap Hwashi Automatic MIG TIG Welding Robot With Rotating Station For Storage Rack Corner from wholesalers
     
    Buy cheap Hwashi Automatic MIG TIG Welding Robot With Rotating Station For Storage Rack Corner from wholesalers
    • Buy cheap Hwashi Automatic MIG TIG Welding Robot With Rotating Station For Storage Rack Corner from wholesalers

    Hwashi Automatic MIG TIG Welding Robot With Rotating Station For Storage Rack Corner

    Ask Lasest Price
    Brand Name : Hwashi
    Model Number : HS-R8-06
    Certification : CCC,CE,ISO
    Price : $10000-20000
    Payment Terms : L/C, T/T, Western Union
    Delivery Time : 30 work day
    • Product Details
    • Company Profile

    Hwashi Automatic MIG TIG Welding Robot With Rotating Station For Storage Rack Corner

    Hwashi Storage Wire Shelf Corner Automatic MIG TIG Welding Robot with Rotating Station


    HWASHI six-axis welding industrial robot can be combined with MIG welding machine, TIG welding machine, Spot welding,Aluminium welding machine and laser welding machine.

    Project Background: Storage Rack Corner Welding Robot Unit (Applied in one of the IK*EA Supplier furniture company in Jiangsu, China)


    Customer Requirement

    1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
    2. Workpiece material: stainless steel corner tube, wall thickness: 1.2mm; Size: 400 x600
    3. The workpiece should be welded alternately on four corners and request to reduce the deformation. The flatness of the workpiece should be +/-1mm.


    Welding Sample


    Solutions

    1. The complete welding robot system includes 4 sets of HS-R6-08 1.4m arm length robot, 4 sets of 350A MIG welding machine, 4 sets of automatic anti-collision welding gun, 1 set of one-axis horizontal rotation positioner, 2 sets of welding gun cleaner, and 6 sets of welding fixtures, etc.
    2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
    3. Automatic welding is carried out by the six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, 1 big rotary table positioner with six stations are designed, 4 fixtures for loading of the workpiece, 1 fixture for welding, and 1 for unloading.


    Application Effect

    1. The Six-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
    2. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.
    3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
    4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
    5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.


    Workflow

    1) Manual loading of the workpiece to the fixture in Station 1 fixed table;

    2) Start welding;

    3) The robot and welding machine will do welding on the workpiece according to the presetting program;

    4) Welding completed;

    5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.

    6) Cycle working


    Model
    HS-R6-08
    HS-R6-10
    HS-R6-20
    HS-R6-50
    HS-R6-165
    DOF
    6
    Driving Mode
    AC Servo Driving
    Effective Load
    8KG
    10KG
    20KG
    50KG
    165KG
    Repeat Accuracy
    ±0.05mm
    Working radius
    1400mm
    1589mm
    1595mm
    1950mm
    2483mm
    Weight
    180KG
    180KG
    290KG
    600KG
    1300KG
    Motion Range(°)
    J1
    ±170
    ±170
    ±170
    ±180
    ±180
    J2
    ±120~-85
    ±120~-80
    ±132~-95
    ±130~-90
    ±80~-60
    J3
    ±85~-165
    ±85~-165
    ±73~-163
    ±75~-210
    ±80~-190
    J4
    ±180
    ±180
    ±180
    ±360
    ±360
    J5
    ±135
    ±135
    ±133
    ±115
    ±115
    J6
    ±360
    ±360
    ±360
    ±360
    ±360
    Max Speed(°/s)
    J1
    130
    130
    147
    158
    100
    J2
    130
    130
    100
    149
    90
    J3
    130
    130
    135
    130
    104
    J4
    270
    270
    300
    215
    144
    J5
    170
    170
    198
    251
    160
    J6
    455
    455
    194
    365
    215
    Power
    4KVA
    4KVA
    6KVA
    14KVA
    31KVA
    Voltage
    380V or 220V
    Frequency
    50Hz or 60Hz

    Robot Welding Processes

    HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

    Provide different types of welding positioner


    1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.

    2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.

    3. By turning the workpiece fixed on the worktable to the required welding angle.

    Provide the 7th axis of the customized machine

    1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.

    2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.

    3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.

    4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

    Robot Integration

    In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

    Robot Cases and Welding Sample


    Welding Robot Applications

    Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect

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