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Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System

    Buy cheap Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System from wholesalers
     
    Buy cheap Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System from wholesalers
    • Buy cheap Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System from wholesalers

    Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System

    Ask Lasest Price
    Brand Name : Hwashi
    Model Number : HS-R8-06
    Certification : CCC,CE,ISO
    Price : $10000-20000
    Payment Terms : L/C, T/T, Western Union
    Delivery Time : 30 work day
    • Product Details
    • Company Profile

    Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System

    HWASHI High Precision Galvanized Steel Big Rubbish Bin Welding Robot Configure Laser Seam Tracking System


    HWASHI six-axis welding industrial robot can be combined with MIG welding machine, TIG welding machine, Spot welding,Aluminium welding machine and laser welding machine.

    Project Background: Galvanized Steel Big Rubbish Bin Welding Robot Unit (Applied in one of the garbage truck manufacturer plant in Saudi Arabia)


    Customer Requirement
    1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
    2. Workpiece material: galvanized steel or aluminium, wall thickness: 2mm; Size: 1600x1100x1000mm
    3. The workpiece should be welded from the inner curve seam to the outer curve seam. The top four edges should also be welding. The product tolerance is about 5mm.
    4. The customer need the famous brand welding robot to ensure the welding quality.
    5. Customer will do spot welding on the product first, then put it to the positioner to do welding.


    Welding Sample


    Solutions

    1. The complete welding robot system includes 1 set of Japan Fanuc 2m arm length robot, 1 set of SAF MIG welder from France, 1 set of laser seam tracking system from Canada Servo Robot, 1 set of automatic anti-collision welding gun, 2 sets of one-axis vertical rotation positioner, 1 set of welding gun cleaner, etc.
    2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
    3. Automatic welding is carried out by the six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of one axis positioner are designed, one for loading and unloading of the workpiece, one for welding.


    Application Effect

    1. The laser welding seam tracking system helps to solve the problem caused by the inconsistent welding seam. It helps the robot to find the correct welding position and then to make the welding happen.
    2. The double-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
    3. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.
    3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
    4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
    5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.


    Workflow

    1) Manual loading of the workpiece to the fixture in Station 1 fixed table;

    2) Start welding;

    3) The robot and welding machine will do welding on the workpiece according to the presetting program;

    4) Welding completed;

    5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.

    6) Cycle working


    Model
    HS-R6-08
    HS-R6-10
    HS-R6-20
    HS-R6-50
    HS-R6-165
    DOF
    6
    Driving Mode
    AC Servo Driving
    Effective Load
    8KG
    10KG
    20KG
    50KG
    165KG
    Repeat Accuracy
    ±0.05mm
    Working radius
    1400mm
    1589mm
    1595mm
    1950mm
    2483mm
    Weight
    180KG
    180KG
    290KG
    600KG
    1300KG
    Motion Range(°)
    J1
    ±170
    ±170
    ±170
    ±180
    ±180
    J2
    ±120~-85
    ±120~-80
    ±132~-95
    ±130~-90
    ±80~-60
    J3
    ±85~-165
    ±85~-165
    ±73~-163
    ±75~-210
    ±80~-190
    J4
    ±180
    ±180
    ±180
    ±360
    ±360
    J5
    ±135
    ±135
    ±133
    ±115
    ±115
    J6
    ±360
    ±360
    ±360
    ±360
    ±360
    Max Speed(°/s)
    J1
    130
    130
    147
    158
    100
    J2
    130
    130
    100
    149
    90
    J3
    130
    130
    135
    130
    104
    J4
    270
    270
    300
    215
    144
    J5
    170
    170
    198
    251
    160
    J6
    455
    455
    194
    365
    215
    Power
    4KVA
    4KVA
    6KVA
    14KVA
    31KVA
    Voltage
    380V or 220V
    Frequency
    50Hz or 60Hz

    Robot Welding Processes

    HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

    Provide different types of welding positioner


    1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.

    2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.

    3. By turning the workpiece fixed on the worktable to the required welding angle.

    Provide the 7th axis of the customized machine

    1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.

    2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.

    3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.

    4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

    Robot Integration

    In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

    Robot Cases and Welding Sample


    Welding Robot Applications

    Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect

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