High Quality Internal Lab Rubber Plastic Productcts Dispersion
Kneader Mixer Mixing Machine
Loading capacity
That is, the mixing capacity. Insufficient capacity will reduce the
shearing effect and kneading effect on the rubber compound, and
even the phenomenon of rubber compound slippage and rotor idling
will occur, resulting in poor mixing effect. On the contrary, if
the capacity is too large, it is difficult to turn the rubber
material, which makes the position of the top bolt inappropriate,
so that a part of the rubber material is stagnant at the feeding
mouth and neck, so that the rubber material is mixed unevenly, the
mixing time is long, and the equipment is easily overloaded. High
energy consumption. Therefore, the mixing capacity should be
appropriate, usually 60% to 70% of the total effective volume of
the closed chamber. The material capacity during mixing of the
internal mixer can be calculated by the following empirical
formula:
Q——loading capacity, Kg;
K——filling coefficient, usually 0.6～07;
V——the total effective volume of the airtight chamber, L;
ρ——The density of the rubber compound, g/cm3.
The feature for dispersion kneader:
1. An automatic temperature and time control system to provide a
100% mixing result.
2. Easy to clean chamber and changing colors.
3. In6~10minutes/batch of output equivalent to 2 units of open
mixing mill.
4. Pressurized and sealed mixing chamber to provide high mixing
performance and prevent the environment.
5. Easy installation, operation and maintenance, lower the running
cost.
Technical parameters:
| MODLE | UNIT | ZL-3011 -0.5 | ZL-3011 -1 | ZL-3011-3 | Zl-3011-5 | ZL-3011-10 | Zl-3011-15 | ZL-3011-20 |
| Volume | L | 0.5 | 1 | 3 | 5 | 10 | 15 | 20 |
| Drive motor | kw | 1 | 2.2 | 5.5 | 7.5 | 15 | 22 | 30 |
| Turning motor | kw | 0.2 | 0.2 | 0.4 | 0.4 | 0.75 | 1 | 1.5 |
| Turning angle | | 110 | 110 | 110 | 110 | 110 | 110 | 110 |
| Air compressor | kw | 2.2 | 2.2 | 2.2 | 2.2 | 5.5 | 5.5 | 5.5 |
| Water cooling | mpa | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 |
| Electric heating | Kw | 0.8 | 0.8 | 1.2 | 1.8 | 1.9 | 2.1 | 4 |
| Weight | KG | 500 | 800 | 1000 | 1200 | 2300 | 2800 | 4500 |
| Remark: Electricity heating & Water cooling ( option) |
Download Brief:
ZL-3011A Banbury mixer-kneader.pdf
Advantage Service:
1. We have R&D, designing department which can not only provide
technological machines but also can satisfy special customized
needs of our clients.
2. Over 50 years’ manufacturing experience, advanced machine and
sophisticated handcraft.
3. There are TWO laboratories in our factory: Environmental
laboratory and Physical laboratory.
4. Our factory have adequate stock monthly, which can meet
customers’ urgent needs.
5. Annual sales over 1,000,000USD; 30,000㎡manufacturing base,
equipped with 120 technicians, we are capable to take large budget
project.
Technical Support:
1. SUS Stainless plate is cut by advanced leaser machine which can
ensure accuracy; All machine appearance is anti-rust electrostatic
painting;
2. Imported electronic components:
ABB/Siemens/Panasonic/Saginomiya/Danfoss/Emkarate/Omron and
imported compressor:BOEK/TECUMSEH, which can keep the machine’s
service life over 10 years.
