IGBT Transistor High Energy Saving Induction Melting Machine For
Metals Melting
INDUCTION MELTING MACHINE:
IGBT intermediate frequency IGBT induction melting furnace is a
series resonant medium frequency induction melting furnace, its
inverter component is a new type of IGBT module (insulated gate
bipolar transistor, Germany production), it is mainly used for
melting ordinary carbon steel, alloy steel, cast steel, non-ferrous
metals. It has the advantages of fast melting speed, energy saving,
and low harmonic pollution.
The parameters of the 160KW Induction Melting Machine For Metal
Melting :
Model: GYMD-160KW
Max output power: 160KW
Smelting weight of steel, iron: 100kg
Smelting weight of aluminum, bronze, and other precious metals:
200kg
| Specification | Smelting weight of steel and iron | Smelting weight of alumium, bronze, and other precious metals |
| GYM-25KW | 8KG | 20KG |
| GYM-40KW | 20KG | 40KG |
| GYM-60KW | 30KG | 60KG |
| GYM-100KW | 50KG | 100KG |
| GYM-160KW | 100KG | 200KG |
| GYM-200KW | 150KG | 300KG |
| GYM-250KW | 200KG | 400KG |
The parameters of the GYMD-160KW:
| Model | GYMD-160KW (Three phase) |
| Work power | 340V-430V |
| Maximum input current | 240A |
| Output power | 160KW |
| Fluctuating frequency | 1-10KHZ |
| The flow rate of cooling water | 0.08-0.16Mpa 12L/Min |
| Water temperature protection point | 50C |
| Product size | 1090x650x1610 mm |
| Net weight | 265 kg |
How to choose a induction melting furnace?
When melting different kinds of materials will choose the different induction melting systems, in total, you can refer to the following standards to choose the
suitable induction melting furnace.
The relative power of high melting point in metal materials is
larger, and the relative power of low melting point is smaller; Low
resistivity selection of power, high resistivity selection of power
is small. Also, the longtime continues working time, the larger the
induction melting power should choose. The faster the heating speed
requests, the need to choose larger induction melting furnace power
levels.
You can please let our team know your melting material and melting
speed requests so that we can suggest you the complete induction
melting systems. Thanks.
APPLICATIONS OF INDUCTION MELTING:
- Non-ferrous metal induction melting: mainly used in induction
smelting steel, alloy steel, special steel, cast iron, and other
ferrous metal materials as well as stainless steel, zinc, and other
non-ferrous metal materials smelting, can also be used for copper,
aluminum and other non-ferrous metal smelting and heating, heat
preservation, and can be operated in tandem with the blast furnace.
- Used to induction forging heating: used in bar, round steel, square
steel, steel plate of the heating, temperature, quenching material
on-line heating, local heating, metal forging online (such as
connecting rod, gears, half shaft bearing forging), extrusion, hot
rolling, shear heating, heat spraying, in front of the hot assembly
and overall metal materials of tempering, annealing, tempering,
etc.
THE ADVANTAGES OF THE INDUCTION MELTING FURNACE:
Product startup performance is very good:
- IGBT induction melting furnace adopts series resonant circuit to
completely solve the problem of SCR if starting difficulty. the
power supply is using IGBT power imports components, more
integration, miniaturization, The effective output power reaches
more than 90%, saving energy, saving 40% energy than the
traditional SCR medium frequency! Melting time 30-40 minutes per
furnace
The IGBT induction melting furnace produces almost no high
harmonics:
- It will not pollute the power grid, transformers, switches do not
heat, and will not interfere with the operation of electronic
equipment in the factory.
The product has high reliability:
- The main components are all the components produced by the
world-famous factory, IGBT transistor is produced by Siemens in
Germany.
High energy-saving functions, the IGBT induction melting furnace
water circulation system adopts a water heat exchanger and internal
and external water circulation system. The internal circulation is
distilled water, in long-term use, the water in the equipment does
not scale and does not block, greatly reducing the fault, and save
maintenance costs.
The product can always maintain constant power output in the
induction smelting process.
- Thyristor medium frequency power supply by regulating the power,
and energy-saving IGBT transistor intermediate frequency power
supply using frequency and power, it is not affected by how much
burden and lining thickness, keep constant power output in the
whole smelting process, especially for the production of stainless
steel, copper, aluminum, etc when not in permeable material, more
show its superiority, fast melting speed, burning less burden
element, reduce the casting cost.
GY Technology Corporation History
GY Technology Corporation was founded in 1996. The company was
started with the main objective of providing superior service and
innovative products for the induction melting and heating industry.
GY had developed many years of research and is committed to
providing customers with all kinds of medium frequency, high
frequency, super audio frequency,ultrahigh frequency induction
heating equipment, and automation equipment. We provide solutions
for project planning, development, design, manufacturing and
comprehensive after-sales service according to your needs. One-stop
solutions for customer heat treatment needs.The lates t DSP+FPGA
all-digital control system products provide more professional, more
accurate solutions and personalized high-quality products for many
users on the road of innovation, transformation and transformation
break throughs.
How your business can benefit from our services
Implementing an GY induction solution will help reduce
manufacturing costs, increase energy efficiency, improve safety and
meet lean manufacturing objectives. Our technical support and
maintenance services include preventative maintenance, equipment
start-up and training, on-site or in-house repairs, and extended
warranties. Above all, our team will help find solutions for the
most complex heating applications and manufacturing system
requirements.
