Ai Pcba/Pcba/Oem/Control Board/Smt/Pcb Assembly/Oem Pcba/Fr-4
DIP
1,The process of DIP processing is: putting in the hole →AOI→ wave
soldering → cutting pin →AOI→ correction → washing → quality
inspection.
2,After wave soldering, The products will be will scanned by AOI
equipment to ensure that no error occurs.
Single-side mixed loading process
Incoming material detection => PCB side A screen printing solder
paste (spot patch glue) => patch => drying (curing) =>
reflow welding => cleaning => plug-in => wave soldering
=> cleaning => detection => repair
Double-sided mixed loading process
A: Incoming material detection =>PCB B spot patch glue =>
patch => curing => turn over =>PCB A side plug-in =>
wave soldering => cleaning => detection => repair
Stick before insert, suitable for SMD components more than separate
components
B: Incoming material detection => PCB side A plug-in (pin bent)
=> turn over => PCB side B patch glue => patch =>
curing => turn over => wave soldering => cleaning =>
detection => repair
Insert before paste, suitable for separated components more than
SMD components
| No. | Types Of Assembly | File Format | Component Footprinr | Component Package | Testing Produres | Produres | Others |
| 1 | SMT ASSEMBLY | Gerber RS-274X | 0201,0402,0603... | Reels Package | Visual Inspection | Lead-Free(Rohs) | Custom Reflow Profile |
| 2 | SMT & THT Assembly | BOM(.xls,.csv,.xlsx) | BGA,QFN,QFP,PLCC | Cut Tape Package | X-Ray Inspection | Leaded Solder | Standard Reflow Profile |
| 3 | 2 sided SMT,THT Assembly | Pick-N-Place/XY file | SOIC,POP...Connectors | Tube and Tray | AOI,ICT(In-Circuit Test) | Reflow Soldering | Smallest Size:0.2"x0.2" |
| 4 | Mixed Assembly | ... | Small Pitch of 8 Mils | Loose parts and bulk | Functional Testing | Wave Soldering | Largest Size:15"x"20
|
| Turnkey PCBA | PCB+components sourcing+assembly+package |
| Assembly details | SMT and Thru-hole, ISO lines |
| Lead Time | Prototype: 15 work days. Mass order: 20~25 work days |
| Testing on products | Flying Probe Test, X-ray Inspection, AOI Test, functional test |
| Quantity | Min quantity: 1pcs. Prototype, small order, mass order, all OK |
| Files we need | PCB: Gerber files(CAM, PCB, PCBDOC) |
| Files we need | Components: Bill of Materials(BOM list) |
| Files we need | Assembly: Pick-N-Place file |
| PCB panel Size | Min size: 0.25*0.25 inches(6*6mm) |
| Max size: 20*20 inches(500*500mm) |
| PCB Solder Type | Water Soluble Solder Paste, RoHS lead free |
| Components details | Passive Down to 0201 size |
| Components details | BGA and VFBGA |
| Components details | Leadless Chip Carriers/CSP |
| Components details | Double-sided SMT Assembly |
| Components details | Fine Pitch to 0.8mils |
| Components details | BGA Repair and Reball |
| Components details | Part Removal and Replacement |
| Component package | Cut Tape,Tube,Reels,Loose Parts |
| PCB assembly | Drilling-----Exposure-----Plating-----Etaching &
Stripping-----Punching-----Electrical Testing-----SMT-----Wave
Soldering-----Assembling-----ICT-----Function
Testing-----Temperature & Humidity Testing |
Our Advantages:
1. Program and functional test and package by Free.
2. High quality: IPC-A-610E standard, E-test, X-ray, AOI test, QC,
100% functional test.
3. Professional service: PCB/FPC/Aluminium Making, SMT, DIP,
Component Sourcing, OEM with 21 years experience.
4. Certifications: UL, 94v-0, CE, SGS, FCC, RoHS, ISO9001,
ISO14001,IATF16949
Q&A
Q: What files do you use in PCBA fabrication?
A: Gerber or Eagle, BOM listing, PNP and Components Position.
Q: Is it possible you could offer sample?
A: Yes, we can custom samples for your testing before mass
production.
Q: How much time could I get the quotation after sent Gerber, BOM
and test procedure?
A: Within 6 hours for PCB quotation and around 24 hours for PCBA
quotation.
Q: How can I know the process of my PCBA production?
A: 7-10 days for PCB production and components purchasing, and 10
days for PCB assembly and Testing.
Q.What is the warranty?
The warranty is 2years.
