Two Steps Industrial Ultrasonic Cleaner For Injection Mold Cleaning
28KHZ Mount 2 Side Transducer
How Does It Work?
Ultrasonic cleaning uses high frequency sound waves to generate
cavitation in the liquid. The resulting energetic bubble action
penetrates blind holes, cracks, and recesses to thoroughly remove
all traces of contamination adhering or embedded on the solid
surface. Contaminants can include dust, dirt, oil, pigments,
grease, polishing compounds, flux agents, soot, and more.
Cleaning Sequence
BATH 1: Pre-cleaning and Hot Degreasing
Complete removal of various forms of surface contamination by means
of ultrasound and hot cleaning solutions.
BATH 2: Rinsing, Grease/Cleaning, Solution Removal
Rinsing of residual grease/dirt and cleaning solution from the
component to avoid cross contamination of subsequent bath.
Thoroughly Cleaning Bearing Metal Part 2 Stage Ultrasonic Washing
Machine
Multi Stage Aqueous Ultrasonic Cleaners
Why Use Ultrasonic Cleaner
The current practice involves use of chlorinated solvents like TCE,
PCE etc. that are the choice solvent used through the industries in
their cleaning process. Aqueous Ultrasonic Cleaning System are very
popular due to their good solvency, lower heat of evaporation, high
or absence of flash point, non-corrosive nature, relative stability
& compatibility with metals & glass. However all chlorinated
solvents are hazardous to human health & environment.Some
chlorinated solvents are suspected to cause cancer (Carcinogenic)
over prolong exposure. Being hazardous to health their usage has
come under intense investigation from pollution control & health
authorities & has already been banned by developed countries. This
has lead to shift to alternative cleaning technology based on
aqueous solvents.
How does ultrasonic filter cleaning work?
Don’t replace filters when they become clogged with dirt, grease or
other contaminants; ultrasonic cleaners can restore many types of
filters to look and function like new. Ultrasonic parts washers are
particularly effective for filters made of metal or plastic mesh;
the gentle yet powerful process is much less damaging than
traditional cleaning methods that use a brush and high-velocity
chemical cleaning solutions. Ultrasonic cleaners use water based
solutions that won’t damage filters yet reach every crack and
crevice for the best possible clean. Ultrasonic cleaning uses a
process called cavitation where microscopic bubbles form from
ultrasonic waves, then implode on the part’s components; thereby
vigorously yet gently scrubbing and cleaning surfaces and crevices.
No matter how stubborn the build-up, your filters will be restored
to full working capacity.
2 Tanks Industrial Ultrasonic Cleaner How does ultrasonic filter
cleaning work?
Introduction
Ultrasonic cleaning is a technology that uses high frequency sound
waves (ultrasonic: above the range of human hearing) to agitate an
aqueous or organic medium (cleaning chemistry) that in turn acts on
contaminations adhering to substrates like metals, plastics, glass,
rubber and ceramics. Contaminants can be dust, dirty, oil,
pigments, grease, polishing compounds, flux agents, fingerprints,
soot wax and mold release agents, biological soil like blood, and
so on
2 Tanks Industrial Ultrasonic Cleaner How does ultrasonic filter
cleaning work?
Application
Ultrasonic cleaning can be used for many applications, including
plastic parts, bearing, bolts, rubber parts, internal parts,
plastic injection molds, transmission parts, and final cleaning of
all engine parts prior to assembly, the versatility of ultrasonic
cleaning machine make them the perfect choice for automotive,
medical, pharmaceutical, aerospace, engineering and many other
industries
Benefits of ultrasonics for filters:
Cleans delicate parts without damage
Cleans cracks and crevices that would be difficult to reach with
the hand
Does not require line-of-sight for effective cleaning
Doesn’t use harsh chemical solvents that are dangerous for workers
and the environment
Safe for aluminum, magnesium and zinc
Biodegradable cleaner
Clean multiple pieces at once without having to brush by hand –
saves time and money
Fllter Ultrasonic Cleaner Specifications:Ultrasonic Cleaning and
Drying
Operating an Ultrasonic Filter Cleaner System
Ultrasonic cleaners are available in numerous sizes based on the
capacity of the cleaning solution tank, and can range from tabletop
models to industrial-sized floor models. Regardless of size they
are equipped with ultrasonic generators that excite tank-mounted
transducers that create millions of microscopic bubbles in the
cleaning solution. These implode on contact with the filters being
cleaned to blast away contaminants from any surface wetted by the
ultrasonic cleaning solution. Depending on models, ultrasonic
filter cleaning equipment such as available have timers,
temperature controllers, sweep and degas options. Rinse stations
and drying stations are also available for assembly line filter
cleaning.
Here’s a simplified series of operation steps for ultrasonic filter
cleaning equipment. Modifications can be made based on specific
filter cleaning requirements.
It is efficient and requires less handling of parts – reducing the
need for disassembly in order to clean.
AG ultrasonic cleaning machine effectively and thoroughly clean all
types of Filter Cleaning
ultrasonic tank models for your choice:
3600 Watt Double Tank Parts Washer Cleaning Drying Rinsing Oil
Filter Ultrasonic Cleaner 2 Stage Ultrasonic Washing Machine
Specification
Model No. | T-2060 |
Ultrasonic tank size(mm) | 730 x 480 x 760 mm |
Rinsing tank size(mm) | 730 x 480 x h760 |
Capacity | 266L |
Ultrasonic power | 3600W |
Heating power | 9KW |
Transducer numbers | 60pcs |
Ultrasonic frequency | 28khz or 40khz |
Timer | 0~30min adjustable |
Heater | 20~80C adjustable |
Material | Stainless steel 304 |
Power supply | AC220V, 3phase , AC380V/415V 3phase |
Optional | Filtration system |
