Common configurations:
Since submersible ultrasonic boxes are most commonly added to
existing stainless steel and other metallic based tanks, the boxes
and ultrasonic power are made to fit such tanks. We can easily make
our immersible ultrasonics into any tank configuration sizing
required for your application with little to no additional custom
size pricing.
Brief Introduction of the immersible ultrasonic transducers:
Immersible ultrasonic transducers are sealed stainless steel
enclosures which allow for adding ultrasonics to parts cleaning new
tanks or adding onto existing tanks, equipment and systems.
The number and placement of the submersible Transducer Pack
There are pros and cons to both entry routes. Many customers prefer
to buy the riser-style transducer packs because they do not want to
make a hole in the bottom of their tank. The main disadvantage to
using risers is that they may interfere with the cover or other
system parts that are installed on the top. Most AGSONIC
submersibles are custom manufactured in order to maximize the
effectiveness of the ultrasonic system and to minimize possible
dead spots. We are the only manufacturer to offer this service at
no additional charge. We also have a line of standard ultrasonic
submersible systems available.
If you think your existing cleaning tank may be suitable to adapt
to ultrasonic cleaning please contact our technicians at AGSONIC
and we will be pleased to provide you with more information and a
quotation for a custom-made submersible system.
Immersible ultrasonic transducers do not require attachment to the
tank (other than to hold them in position) to function efficiently.
As a result, transducers can be moved from tank to tank and
positioned as required for special applications when needed.
Various mounting options are shown below.
Immersible transducer Types:
Bottom Monunted -over Top Junction Box
Bottom Mounted with dual Bulkhead
Bottom Mounted With single Bulkhead
Bottom Mounted With Over The Top Pipe
Side Mounted With Over the Top Pipe
Side Mounted With Bulkhead Thru Side Wall
Mounting may be either wall or bottom mounted, depending on the
application. The units are shipped fully assembled and require only
simple insertion into the tank prior to operation.
Specifications:
| Model | Material | Transducers | Estimated volume | Box size | Cable
lead-out | Ultrasonic frequency | Ultrasonic power |
| (mm) | (pcs) | (L) | (mm) | | (kHz) | (W) |
| TZ-1003 | SUS304/SUS316L | 3 | 15 | 250x150x100 | Rigid tube/
Flexible tube | 28/40 | 150 |
| TZ-1006 | 6 | 30 | 305x250x100 | 300 |
| TZ-1012 | 12 | 60 | 355x250x100 | 600 |
| TZ-1018 | 18 | 90 | 406x305x100 | 900 |
| TZ-1024 | 24 | 120 | 500x355x100 | 1200 |
| TZ-1030 | 30 | 150 | 550x406x100 | 1500 |
| TZ-1036 | 36 | 180 | 500x460x100 | 1800 |
FAQ
Understanding Ultrasonic Power
When an ultrasonic cleaner is running electrical power is consumed
evenly but it is released in intervals to create the sound waves
that shape the ultrasonic signal. Some manufacturers report
ultrasonic peak power, others report average power, and some report
both.
When comparing equipment you must compare based on the same
criterion otherwise you’d be comparing apples with oranges.
While more power usually indicates faster and more effective
cleaning, more power is not always better.
Too much power can damage electronic parts, the surface finish on a
soft metal (e.g. aluminum), and other delicate items.
For cleaning extremely sensitive items, adjustable power is a
useful feature.
Keep in mind that the larger the volume of solution, the more
ultrasonic power will be needed for cleaning.
Most cleaners run at an average power of 50 to 100 watts per
gallon, so the larger the tank the more power you need.Don’t
attempt to increase the effective power of an ultrasonic cleaner by
under-filling the tank.
Ultrasonic cleaner generators that power transducers are tuned to a
particular fill level.
Operating the unit with less fluid can damage the generator and
will result in less than optimized cleaning.
