Corrugated Litho Laminator Fully Automatic Machine
INTRODUCTION:
1.1 Function:
The paper can be laminated with paperboard to increase the strength
and thickness of the material or special effects. After the
die-cutting, it can be used for packaging boxes, billboards and
other purposes.
1.2 Structure:
A. Top sheet Feeder: It can send stacks of 120-800gsm paper from
above.
B. Bottom sheet feeder: It can send 0.5~10mm Corrugated/paperboard
from below.
C. Gluing mechanism: The glued water can be applied to the fed
paper. Glue roller is stainless steel.
D. Calibration structure-Fits the two papers according to the set
tolerances.
E. Pressing Conveyor: Presses the attached paper and conveys it to
the delivery section.
The frames of this series of products are all processed at one time
by a large-scale machining center, which ensures the accuracy of
each station and ensures more stable operation of the equipment.
1.3 Principles:
The top sheet is sent out by the upper feeder and sent to the start
detector of the positioning device. Then the bottom sheet is sent
out; after the bottom paper is coated with glue, the top paper and
the bottom paper are respectively conveyed to the paper Synchronous
detectors on both sides, after the detection, the controller
calculates the error value of the top and bottom sheet, servo
compensation device on both sides of the paper adjusts the paper to
a predetermined position for splicing, and then pressurizes the
conveying. The machine presses the paper and conveys it to the
delivery machine to collect the finished product.
1.4 Applicable materials for laminating:
Paste paper --- 120 ~ 800g/m thin paper, cardboard.
Bottom paper---≤10mm corrugated ≥300gsmpaperboard, single-sided
cardboard, multi-layer corrugated paper, pearl board, honeycomb
board, styrofoam board.
Glue - resin, etc., PH value between 6 ~ 8, can be applied to the
glue.
Parameters:
| Model | ZGFM 1500 | ZGFM 1700 |
| Max size | 1500*1500mm | 1700*1700mm |
| Min size | 360*380mm | 360*400mm |
| Top Paper | 120-800g | 120-800g |
| Bottom paper | ≤10mm ABCDEF corrugated board ≥300gsm cardboard | ≤10mm ABCDEF corrugated board ≥300gsm cardboard |
| Max speed | 150m/min | 150m/min |
| Power | 25kw | 27kw |
| Stick accuracy | ±1mm | ±1mm
|
Structural features:
Adopting the world's leading transmission control system, input
paper size and system will auto-tuning
Computerized high-speed laminating, up to 12,000 pieces per hour.
Stream-type air supply head, with four sets of forward nozzles and
four sets of suction nozzles.
Feed Block adopts low stack cardboard, which can fit the paper to
the pallet, and can install track-assisted pre-stacker
Use multiple sets of sensors to detect the advance position of the
bottom line, and make the servo motor on both sides of the top
paper to independently rotate to compensate the upper and lower
paper alignment, which is accurate and smooth.
Full-function electronic control system, using human-machine
interface and PLC program model display, can automatically detect
operating conditions and work records.
Automatic glue replenishment system can automatically compensate
for lost glue and cooperate with glue recycling.
ZGFM high speed laminating machine can be connected with automatic
flip flop stacker to save labor.
1.BOTTOM SHEET FEEDING
Use imported Servo motor controlling system, with Japan NITTA
suction belt and big air blower to ensure smooth feeding of 2ply,
3ply, 4ply, 5ply and cardboard.
2.TOP SHEET FEEDING MECHANISM
Both paper lifting and feeding nozzle of high speed auto dedicated
feeder can be freely adjusted to be adapted to both thin and thick
paper. Together with Becker pump, ensure top feeding paper run fast
and smoothly.
3.ELECTRICAL SYSTEM
Designed and adopt U.S.A Parker motion controller together with
Yaskawa Servo system and inverter, Siemens PLC to ensure machine
run at max. speed and accuracy as premium performance and running
stability.
