Equipment structure description
Note: This parameter list is for reference only, and the specific
parameters still need to be discussed by both parties to achieve
the best results
1.Coil car
Purpose: to transport the coil material to the uncoiling machine.
Structure: the car is installed in the roadway below the floor,
which is mainly composed of the vehicle seat and traveling wheel
shaft, v-shaped material frame and guide bar, traveling
deceleration motor and lifting oil cylinder.
2. Uncoiler
Use: support raw steel coil.
Structure: double support type.By the expansion and contraction of
the drum, transmission box, transmission mechanism, pneumatic drum
brake, roller on the middle slide.When the belt is worn, the motor
opens the material head actively. When the production line is
working continuously, the output shaft of the decelerating motor
disengages through the clutch, and the motor does not work. The
coil material is driven by the traction straightener or slitting
machine.The uncoiling tension is provided by the drum brake.
Technical specification:
3． Pressure leading device
Purpose: to shovel out the bent material head and introduce it into
the traction straightening machine.
Structure: it is composed of roller, roller and plate.Bending roll
coating, hydraulic pressure to tighten the roll material head,
electric rotation of the exhibition of materials;The shovel head
supports the plate with night pressure expansion and hydraulic
swing, and the plate head is drawn out by aligning the material
head;The bending roll is pushed by the oil cylinder and matched
with the support plate of the shovel head to press the plate head
straight so as to facilitate the material head to expand into the
traction flatting machine.
Technical specification:
4． Pull&Straightener
Purpose: to calibrate the plate material and feed the material head
into the slitting machine.
Structure: it consists of 1 pair of pinch feeding roller, 5
leveling rollers, frame and drive system.The clamping roller is
raised and lowered by the oil cylinder, 5 leveling rollers are
arranged on the top 2 and the bottom 3, and the upper roller is
pressed down by electric force.The work roll is driven by dc motor
through gear distribution box and universal coupling.
Technical specification:
ü Speed
60m/min/ Thickness≥3.5mm
90m/min/Thickness≤3.0mm
5．Shearing
Usage: cut off irregular plate head for subsequent processing of
steel plate.
Structure: it is composed of wallboard, upper and lower knife seat,
rectangular blade (four sides of the blade can be used), clearance
adjusting mechanism, synchronous gear shaft and driving
cylinder.Manually controlled clipping.Discharge side with hydraulic
swing bridge, under the bridge collection plate head.
Technical specification:
Blade material C12MoV
Oil cylinder Ø150X80mm 2 pcs
6．1# Accumulator
Structure: hydraulic double swing bridge, which is composed of
curved material frame and swing bridge with roller table.
Transition roller diameter 90-100mm, roll surface chrome plating
A transition plate is laid between the rollers to facilitate the
passing of the material head
Swinging cylinder Ø 100 x1000mm 2 pcs
Size of pit: length x width x depth = about 5000X2200X3000mm
7．Centering device
Usage: guide the straight direction of sheet material, improve the
straightness of cutting sheet
material.Structure: adopt vertical roller guide, mainly composed of
screw rod, polished rod, slide seat, vertical guide roller,
regulating motor, regulating hand wheel and idler.
Technical specification:
Guide roller Ø 100 mm diameter, material for GCr15, 6pcs
Roller diameter Ø90mm, surface chromium plating.
Two motors drive guide wheel respectively to adjust guide width
8．Pinch roll
Usage: clip feed head to slitting machine
Structure:
A pair of feeding roller, roller diameter Φ 200 mm, polyurethane
rubber roller bread.
The lower roller is driven by ac motor with clutch device.
Upper roller passive, cylinder lifting.
9.Slitter machine( double knives base type)
Usage: to cut the sheet material lengthways into various widths
Structure: slider type.By the two sides of the tool, upper and
lower shaft, shaft spacing adjustment mechanism, transmission
device and so on.Dc motor drives the tool shaft rotation through
reducer, gear box and universal coupling, and the motor drives the
side tool rest to open and close for convenient tool change.Include
quick change knife device .
Technical specification:
Knife shaft specifications:320 x2000mm Ø, material is 42CrMo,
surface hard chromium plating.
Shoulder jump of knife axle table 0.01mm;Cutter shaft diameter jump
0.025mm/1m;Knife shaft parallelism 0.03mm/1m
10. edge rewinder(2sets)
Purpose: to collect the scrap edge of sheet material cut by
slitting machine
Structure: horizontal.Located on both sides of the production line,
ac speed regulating motor drive.It is composed of motor, reducer,
rolling claw and discharging device.The edge wire is derived from
the tic-tac-toe wheel
Technical specification:
Edge rewinding width 3-20mm
Rewinding weight 400kg/ set
Rewiding speed 0-100m/min
Motor YVP7.5kw,2 sets
11. 2# Accumulator
Purpose: used to control the speed synchronization between slitting
machine and winding machine
Structure: single swing bridge, which is composed of arc-shaped
material rack and swing bridge with roller table
Tehnical specification:
Transition roller diameter 90-100mm, roll surface chrome
platingtransition plate is laid between the rollers to facilitate
the passing of the material head swinging cylinder Ø100 x1000mm,
2pcs
Size of pit: length x width x depth = about 5000X2200X5000mm12.Coil
seperator
Purpose: guide strip separation
Structure: there are two groups of separators, which can be moved
out horizontally to replace isolation plates. The hydraulic
pressure roll is installed between the two groups of separators to
prevent the slats from jumping out of the isolation plate.
About Factory
