Front floor assembly automatic welding workstation
Front floor assembly automatic welding workstation, intelligent
equipment division is committed to providing industrial enterprises
with advanced intelligent manufacturing equipment and system
integration solutions, providing products covering the entire
project life cycle from research and development, design,
manufacturing, project management, technical services, etc. with
service. The existing working team of the business department has
many years of experience in flexible welding production lines of
industrial enterprises, digital factory solutions, intelligent
conveying equipment, and factory automation systems.
As one of the four major processes in the automotive industry, the
welding process is self-evident. It shoulders the important mission
of forming the body and providing a supporting frame for the
vehicle. In addition to ensuring the appearance and shape, it must
also ensure that all parts of the final assembly The precision of
the component installation point, so its process is far more
complicated than the other three major processes. The planning and
layout of the production line not only need to consider from the
aspects of precision assurance, production efficiency, distribution
logistics, and storage, but are also limited by the plant area and
structure, Existing conditions such as painting corridors. There is
no perfect layout plan, only the most suitable layout plan at
present.
Layout and simulation verification
The layout and simulation should be carried out in combination with
the plant structure, the number of stations determined earlier, the
side wall conveying method, and the three-dimensional size data of
the assembly station, etc., to verify the feasibility of the plant
structure and process planning. The following items should be paid
attention to in the specific process:
(1) Logistics channels and distribution spaces need to be arranged
on both sides of all stations that need to assemble parts;
(2) According to the side wall distribution method, the single side
wall distribution needs to ensure that the side wall lines are
arranged on both sides of the main line, otherwise the side wall
delivery cannot be realized;
(3) The steel structure of the factory building should be avoided,
and the steel structure column should be avoided in the middle of
the workstation or in the middle of the logistics channel;
(4) All fixtures, equipment, workstations, plant structures, etc.
shall be arranged according to the actual size of 1:1;
(5) Due to the limitation of the factory building structure, when
it is necessary to turn, it is necessary to fully consider the loss
of work stations, because the rotating trundle bed station cannot
work;
(6) The width of the line body should be considered comprehensively
in combination with the working space, the placement space of the
station equipment, the size of the fixture and equipment;
(7) The welded areas of the front cabin, floor, door assembly, etc.
should be as close as possible to the upper line of the assembly;
(8) After all the arrangements are completed, fully check whether
there is any interference area, and adjust the arrangement
immediately if there is any.
