Automatic Hummus Filling Machine
Hummus filling machines are engineered to handle the unique textures and consistencies of sauces, hummus, and honey. These machines typically use advanced volumetric or piston filling systems to ensure precise and controlled dispensing into containers. For thicker products, auger fillers are used to maintain accuracy during the packaging process. Automated sensors and controls are crucial, as they monitor the filling operation to prevent any overfilling or spillage.
The design of these machines not only focuses on speed and accuracy but also on gentle handling to maintain the quality of the products throughout the filling and bottling stages. While often referred to as hummus filling machines, their use is not limited to just hummus. They are invaluable for efficiently packaging a variety of liquid and semi-liquid products, including different sauces and honey.
In conclusion, hummus filling machines, along with packaging and bottling machines, redefine the standards of precision and efficiency in the food industry. With their advanced features and versatile applications, these machines are at the forefront of packaging innovation. They ensure smooth, clean, and hygienic bottling of a wide range of products, fulfilling the sophisticated needs of today’s food market.
Main Feature
1. The machine is equipped with a sophisticated PLC (Programmable Logic Controller) system, featuring a touch screen interface that simplifies operation and monitoring, providing a seamless user experience.
2. It automates essential processes such as bottle feeding, filling, and subsequent handling, significantly boosting efficiency and minimizing manual intervention.
3. It employs a precise servo motor drive coupled with a double screw-rod mechanism. This setup controls the piston rod's movement meticulously, ensuring the filling process is both stable and accurate.
4. The innovative design includes a double-ball screw rod which enables the filling nozzle to dive directly into the container. This method greatly enhances the precision of the fill and reduces spillage or foaming.
5. Designed for versatility, this machine can easily be integrated with additional equipment such as capping and labeling machines. This integration supports the creation of a fully automated production line, streamlining the entire packaging operation.
6. It is an all-encompassing solution that merges optical, mechanical, electrical, and pneumatic technologies into a single filling machine. This integration makes the machine incredibly easy to operate and adjust according to different production needs.
7. With its robust construction and advanced technology, the machine operates reliably and efficiently. It boasts high production rates, exceptional adaptability to various bottle types and sizes, and maintains consistent performance, making it an ideal choice for high-demand environments.
Product details
Parameter
| | | | | | | | NP-VF-16 |
| | | | | | | | 16 |
| | 100-500ML,100-1000ML,1000-5000ML |
| | 12-14 bpm | 24-28 bpm | 36-42 bpm | 48-56 bpm | 60-70 bpm | 70-80 bpm | 80-100 bpm |
| | |
| | |
| | 220VAC SINGLE PHASE 1500W | 220VAC SINGLE PHASE 3000W |
Hummus Filling Process
1. Bottles are arranged on the conveyor belt to begin the process.
2. As each bottle arrives at the designated position, it is filled by a servo motor-driven piston.
3. The next step involves corking and sorting the bottle caps.
4. Caps are then applied using pressure.
5. Bottle caps are securely screwed on.
6. Labels are automatically applied to both sides of the bottle.
7. The process concludes with a final inspection of the seal's appearance.
Filling Head
The hummus is loaded into the material cylinder from where a piston pushes it into the measuring cylinder. The hummus is then transferred to the filling pipe by the piston’s movement. As the bottles progress along the conveyor belt into the filling machine, the filling head descends to commence the filling operation. Once filled, the bottles continue on the conveyor belt to the capping station. (The filling process is designed to prevent leaks, the number of filling heads can be adjusted based on your requirements, and the diameter of the filling head is tailored to fit the mouth of your barrel.)
Control Panel
The control panel is a critical component of the filling machine, equipped with a touchscreen, a power switch, and an emergency stop button. By selecting the appropriate program, the filling process is activated. This automatic mayonnaise filling machine includes an alert screen that notifies operators of any general issues with the filling equipment or the packing process, and assists in diagnosing problems that are not immediately evident.
Conveyor Belt
Bottles are placed on the conveyor belt where they travel to the filling station to be filled. Once filled, they exit via the conveyor belt, streamlining the process. The conveyor belt accommodates various bottle sizes and features adjustable widths to align with your container, ensuring smooth and secure transportation. Side sensors on the conveyor detect empty bottles and signal the screw cap refill station.
After-Sales Service:
1. Installation:
Our skilled technicians are ready to deploy and set up the filling machine. The service fee includes installation, travel, meals, and other expenses.
2. Training:
We provide comprehensive training for dealers, machine operators, engineers, and technicians to ensure the filling machine operates at peak performance. Training can be conducted on-site or at our factory.
3. Warranty:
We offer a one-year quality assurance period for the filling machine, during which you can expect efficient repair services, parts supply, and prompt troubleshooting responses.
4. Consulting Service:
Our professional sales team offers a free consultation service to help you find the most appropriate solution. This includes providing CAD drawings of the filling machine.
5. Technical Support:
Our technical support is available 24/7. Whether by email or phone, we ensure you receive immediate assistance to maintain continuous operation.
6. Spare Parts:
A set of the most vulnerable spare parts accompanies the filling machine during shipping at no extra cost. We also offer a wide range of high-quality spare parts available for purchase at any time.
