ZLCS25 Series Low Noise Harmonic Drive Reducer Wave Generator High Torque Speed

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More than 15-years industrial Motion Control Experiences
ZLCS25 RATIO 50/100:1 High Precision Harmonic Gearbox For Robotics And Various Industrial Automation Applications

Harmonic reducers, or harmonic gearboxes are mainly composed of four basic components: wave generator, flexible gear, flexible bearing, and rigid gear. Harmonic transmission reducer is a kind of flexible bearing with a wave generator to produce controllable elastic deformation of the flexible gear and it transforms the force by meshing with rigid teeth.

Products Features

• Simple structure. Harmonic reducer is usually composed of three basic parts, namely wave generators, soft wheels and rigid wheels.
• Small size and light weight. Compared with ordinary reducers, the volume of the harmonic reducer can be reduced by about 2/3, and the weight can be reduced by about 1/2.
• The transmission ratio is large. The range of single -stage harmonic gear transmission ratio is 70 to 320, with 1,000 of certain devices, and a multi -stage transmission ratio of more than 3,000.
• Strong carrying capacity. Due to the meshing of multiple teeth at the same time, the load carrying capacity of the unit area is high.
• High transmission accuracy. Multiple teeth’s meshing helps the uniformity of errors, the transmission error is small, and the zero backlash mesh can be achieved.
• High drive efficiency. The relative sliding speed of the wheel teeth is low, the wheel tooth wear is small, and the efficiency is high (up to 69%~ 96%).
• Smooth exercise. Due to the meshing, there is no impact on both sides of the gear, and the exercise is stable.
• Suitable for closed space. Using the flexible characteristics of the soft wheel, the harmonic reducer can work normally under the operating conditions of the closed space and the medium.
• Long life. Due to structural design and material selection, harmonic reducers have a long service life.
• Little noise. Due to the stable transmission, the noise level of the harmonic reducer is relatively low.

Industrial Applications
Harmony reducer is a flexible gear transmission device. Because of the advantages of small size, light weight, and large bearing capacity, it is widely used in various automation fields.
• Aerospace. Harmonic reducer plays an important role in the field of aerospace and is used to meet the requirements of high precision and reliability.
• Energy and navigation. Equipment in these areas often requires a large amount of force and torque, and harmonic decelerations are suitable for these applications due to their high carrying capacity.
• Industrial robot and robotic arm. Harmony reducer improves exercise accuracy and control in these fields, especially in the servo system that requires high precision and high dynamic performance.
• Medical and scientific instruments. These areas have strict requirements on the accuracy and reliability of equipment, and harmonic reducer can provide stable and accurate motion control.
• Semiconductor and electronic equipment manufacturing. These areas have high requirements for the accuracy and micro-operation of the equipment, and the harmonic reducer can provide high transmission accuracy and delicate control.
• Petrochemical, textile, agricultural machinery and other fields. Equipment in these areas usually requires complex motion and force, and the flexibility and strength of harmonic reducer is very applicable.
In general, the application of harmonic reducers is very wide. They play a key role.

ZLCS25-50, reduction ratio 50:1 harmonic gear reducer mechanical drawings and main technical specifications as bellow,

ZLCS25-100, reduction ratio 100:1 harmonic gear reducer mechanical drawings and main technical specifications as bellow,

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

More Types of Harmonic Gearboxes Available

• Warranty period is from 18months to 2 years depending on products.
• 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
• Remote or onsite technical training services etc.
• More services as per customer need.

For over 15 years, Kaifull Automation Group has been a leading provider of motion control products and solutions in the Chinese middle and high-end industrial automation market, earning a great reputation and appreciation from customers.

Our cutting-edge R&D and production technology allows us to offer a wide range of motion control and general purpose industrial automation products, such as Hybrid Steppers, Servos, Precise Positioning Systems, Electrical Cylinders, Planetary/Harmonic/Worm Gearboxes, Hybrid Linear Steppers, real Linear Motors Drives, Geared Rotary Actuators, Spindles, VFDs/Invertors, CNC Motion Controllers, etc., all with a minimum of 18 months warranty and 7*24hours technical services. We also provide automation machine solutions for various industries, such as Electronics, Medical, Packing, CNC, Laser/Plasma, Printing, Factory Automation, and New Energy. Our products cover most industrial automation applications, including electronics, professional industrial CNCs, civil CNCs (laser, plasma, machine tool cutting, engraving, milling, marking, soldering, etc.), medical, aerospace, packing, printing, new energy, auto motives, robotics, etc.

Our company's key advantages include customer-oriented product design, international R&D cooperation, strict production and quality assurance systems, long-term partnerships, fast delivery and strong services, and flexible customization.

We are currently working with customers from over 10 countries and supporting many international big brands, and we look forward to building strong partnerships with more customers or agents.