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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
AL090 Series RATIO 3 to 100 Extra High Precision Helical Gear
Planetary Gearbox For CNCs And Various Industrial Automation
Applications
1. Products Overview
AF Series and AL Series helical gear planetary geaboxes performance
are the same, and the main differences are the output installation
flange types different,which meet the requirements of various
applications.
Kaifull PRMCAS extra high precision AL090 SERIES helical gear
planetary gearboxs are widely used in high-end industrial
automation fields and greatly appreciated by our customers
worldwide.
Our Helical Gear Planetary Gearbox Industial Automation
Applications
Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive
various rotor components on the machine tools, such as lathes,
milling machines, grinding machines, etc.
Packaging machinery: Helical gear planetary reducer can be used to drive the driver of
various packaging equipment such as sealing machines and printers
to achieve efficient and accurate packaging movements.
Textile machinery: Helical gear planetary reducer can be used for transmission of
textile production equipment such as weaving machines, rolling
machines, printing and dyeing machines to improve production
efficiency and product quality.
Printing machinery: Helical gear planetary reducer can be used for transmission of
printing equipment such as plastic printers, flat printing
machines, soft printers, etc., to achieve precise and fast printing
processes.
The field of aerospace: Helical gear planetary reducer can be used as high-precision,
high-performance, high-reliability forces, which are widely used in
aircraft, missiles, satellites, aerospace and other aerospace
fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Helical gear planetary reducer can be used for transmission of
medical equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Helical gear planetary reducer can be used for the transmission
and execution agencies of various industrial robots to improve the
accuracy and execution efficiency of robots.
The above are some of the machine segments applicable to helical
gear planetary reducer, which can be applied to many other fields.
2. Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AL090 Series Helical Gear Planetary Gearbox General Technical
Specifications
| Rated Input Speeds(RPM) | 3000 |
| Max. Input Speed (RPM) | 6000 |
| Max. Radical Force (N) | 2400 |
| Max. Axial Force (N) | 2000 |
| Efficiency (%) | 97% for 1-stage or 95% for 2-stage |
| Noise (dB) | 62 |
| Average Lifetime (hour) | 20000 |
AL090 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 50 | 75 | 75 | 75 | 50 |
| Emergency Stop Torque (N) | 150 | 225 | 225 | 225 | 150 |
| Rotor Inertia (Kgcm2) | 0.61 | 0.48 | 0.47 | 0.47 | 0.44 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
and <5arcmin for P1 precision |
AL090 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 90 | 96 | 96 | 96 | 96 | 87 | 96 | 96 | 96 | 87 | 50 |
| Emergency Stop Torque (N) | 270 | 288 | 288 | 288 | 288 | 261 | 288 | 288 | 288 | 261 | 150 |
| Rotor Inertial (kg.cm2) | 0.72 | 0.5 | 0.44 | 0.44 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096. Also
if u need the mechanical drawings of a specific gearbox, please
kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us
and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
The main differences between straight gear planet reducer and helical
gear planet reducer is as followings,
First, Structural differences between helical gear and straight
gear.
Planet reducer consists of planet wheels, solar wheels, and
internal gears, and the difference between helical gear and
straight gear lies in the shape of the planet wheel. The gear of
the helical planet deceleration machine is inclined, while the gear
of the straight gear planet deceleration is parallel to the axis of
the planet.
Second, the difference in efficiency differences between helical
gear and straight gear
Under the same conditions, the efficiency of slashing gear planet
reducer is lower than that of straight -gear planet decelerations.
This is because the planet wheel of the planetary reducer is
tilted, which makes the bearing inheritance more powerful and
increased friction loss. The straight -gear planet deceleration
machine can better use the transmission capacity, and its
efficiency has improved.
Third, the noise difference between helical gear and straight gear.
The planetary wheel of the planetary reducer is tilted, causing a
certain radial force when the gear meshing, increasing the
vibration and noise during transmission. The parallel of the gear
of the straight gear planet reducer reduces the vibration and noise
during the transmission. Therefore, in terms of noise, straight
-gear planet reducer is superior to helical planet reducer.
In summary, the helical and straight -gear planet reducer has
different advantages and disadvantages, and the application
scenarios are different. In terms of high -efficiency and low
noise, straight -gear planet reducer is better than that of
diagonal gear planetary reducer, while in terms of high -torque and
high -precision transmission, the performance of helical gear
planet reducer is even better. In actual use, the corresponding
products need to be selected according to the actual scene.
