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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
AL115 Series RATIO 3 to 100 Extra High Precision Helical Gear
Planetary Gearbox For CNCs And Various Industrial Automation
Applications
1. Products Overview
AF Series and AL Series helical gear planetary geaboxes performance
are the same, and the main differences are the output installation
flange types different,which meet the requirements of various
applications.
Kaifull PRMCAS extra high precision AL155 SERIES helical gear
planetary gearboxs are widely used in high-end industrial
automation fields and greatly appreciated by our customers
worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation
Applications
Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive
various rotor components on the machine tools, such as lathes,
milling machines, grinding machines, etc.
Packaging machinery: Helical gear planetary reducer can be used to drive the driver of
various packaging equipment such as sealing machines and printers
to achieve efficient and accurate packaging movements.
Textile machinery: Helical gear planetary reducer can be used for transmission of
textile production equipment such as weaving machines, rolling
machines, printing and dyeing machines to improve production
efficiency and product quality.
Printing machinery: Helical gear planetary reducer can be used for transmission of
printing equipment such as plastic printers, flat printing
machines, soft printers, etc., to achieve precise and fast printing
processes.
The field of aerospace: Helical gear planetary reducer can be used as high-precision,
high-performance, high-reliability forces, which are widely used in
aircraft, missiles, satellites, aerospace and other aerospace
fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Helical gear planetary reducer can be used for transmission of
medical equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Helical gear planetary reducer can be used for the transmission
and execution agencies of various industrial robots to improve the
accuracy and execution efficiency of robots.
The above are some of the machine segments applicable to helical
gear planetary reducer, which can be applied to many other fields.
2. Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AL115 Series Helical Gear Planetary Gearbox General Technical
Specifications
| Rated Input Speeds(RPM) | 2000 |
| Max. Input Speed (RPM) | 3500 |
| Max. Radical Force (N) | 9100 |
| Max. Axial Force (N) | 8200 |
| Efficiency (%) | 97 |
| Noise (dB) | 68 |
| Average Lifetime (hour) | 20000 |
AL155 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 240 | 360 | 360 | 360 | 240 |
| Emergency Stop Torque (N) | 720 | 1080 | 1080 | 1080 | 720 |
| Rotor Inertia (Kgcm2) | 12.31 | 7.54 | 7.42 | 7.25 | 7.14 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
nd <5arcmin for P1 precision |
AL155 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 450 | 450 | 564 | 585 | 564 | 360 | 585 | 564 | 585 | 360 | 240 |
| Emergency Stop Torque (N) | 1350 | 1350 | 1692 | 1755 | 1692 | 1080 | 1755 | 1692 | 1755 | 1080 | 720 |
| Rotor Inertial (kg.cm2) | 12.35 | 7.47 | 6.65 | 5.81 | 6.34 | 6.34 | 6.34 | 4.08 | 7.5 | 7.5 | 7.5 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or
need any customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us
and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
The main differences between straight gear planet reducer and helical
gear planet reducer is as followings,
Different structures. The internal solar wheels, large planet wheels and transmission
gears of straight gear planet reducer are all straight gear; the
internal solar wheels, large planet wheels, and transmission gears
of the planet reducer are all helical gear.
Different precision. The first level accuracy of straight gear planet reducer is
usually within 10 arc-min, and the detailed one can reach 6
arc-min; the first level precision of the helical planet reducer is
about 5 arcs, and the detailed one can reach 1 arc-min.
Different torque and efficiency are transmitted. The straight gear planet reducer is under the motor axis, and the
torque is less torque and the high efficiency is low when the
straight gear is combined; The transmission device is stable, the
tensile strength is high, and the efficiency is high.
Different noise. The noise and vibration of the planetary reducer are smaller.
The bearing capacity is different. The overlapping coefficient of the helical gear is greater than
the overlap coefficient of the straight gear, so the bearing
capacity of the helical gear is higher than that of the straight
gear.
The support methods of planet stand are different. The planetary shelf of the helical gear must be a dual-supporting
structure, and the straight gear can be used both with dual support
or a single support structure.
The difficulty of manufacturing and assembly is different. When the straight gear reducers are manufactured, the difficulty
and economical of the helical gear are often integrated because it
needs to be treated with multiple slice straight gears.
