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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
AF115 Series RATIO 3 to 100 Extra High Precision Helical Gear
Planetary Gearbox For CNCs And Various Industrial Automation
Applications
1. Products Overview
PRMCAS extra high precision AF115 SERIES helical gear planetary
gearboxs are widely used in high-end industrial automation fields
and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation
Applications
Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive
various rotor components on the machine tools, such as lathes,
milling machines, grinding machines, etc.
Packaging machinery: Helical gear planetary reducer can be used to drive the driver of
various packaging equipment such as sealing machines and printers
to achieve efficient and accurate packaging movements.
Textile machinery: Helical gear planetary reducer can be used for transmission of
textile production equipment such as weaving machines, rolling
machines, printing and dyeing machines to improve production
efficiency and product quality.
Printing machinery: Helical gear planetary reducer can be used for transmission of
printing equipment such as plastic printers, flat printing
machines, soft printers, etc., to achieve precise and fast printing
processes.
The field of aerospace: Helical gear planetary reducer can be used as high-precision,
high-performance, high-reliability forces, which are widely used in
aircraft, missiles, satellites, aerospace and other aerospace
fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Helical gear planetary reducer can be used for transmission of
medical equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Helical gear planetary reducer can be used for the transmission
and execution agencies of various industrial robots to improve the
accuracy and execution efficiency of robots.
The above are some of the machine segments applicable to helical
gear planetary reducer, which can be applied to many other fields.
KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
Helical gear design: The gear surface of the planetary gear and solar gears of the
planetary reducer is oblique angle, not a straight gear design.
This oblique teeth design makes the mesh of gears smoother, reduces
the noise and vibration of the gear, and improves the stability and
accuracy of the transmission.
High drive efficiency: Due to the use of oblique teeth design, the oblique teeth reducer
reduce the area of the gear surface contact area and reduce the
loss of friction. Therefore, the oblique planet reducer has high
transmission efficiency and can more effectively pass the input
torque to the output end.
High -torque density: Planet reducer transmission through multi -stage planet wheels, so
that the input torque can be scattered to multiple planet wheels.
This design improves the torque density of the reducer and enables
it to provide large output torque at a smaller volume and size.
The compact structure: The oblique teeth design of the planetary gear and solar gear of
the planetary reducer makes the overall structure of the reducer
more compact. Compared with other types of reducers, diagonal gear
planet reducer can provide higher output torque and transmission
ratios in the same size.
High rigidity and stability: The planetary gears and solar gears of the planet reducer are
rigid structures, which can provide high rigidity and stability.
This makes the reducer show better performance under high load and
high -speed exercise, and can maintain accurate transmission ratio
and stability of movement.
Reliability and durability: The oblique planet reducer uses high -intensity materials and
precision manufacturing processes, which has high reliability and
durability. It can maintain stable performance in long -term
operation and have a long life.
In summary, the slashing gear planet deceleration machine has the
characteristics of oblique teeth design, high transmission
efficiency, high torque density, compact structure, high rigidity
and stability. These characteristics have widely used the oblique
planet reducer to be widely used in the precision industry, which
improves equipment accuracy and workpiece quality.
2. Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AF115 Series Helical Gear Planetary Gearbox General Technical
Specifications
| Rated Input Speeds(RPM) | 3000 |
| Max. Input Speed (RPM) | 6000 |
| Max. Radical Force (N) | 2400 |
| Max. Axial Force (N) | 2200 |
| Efficiency | 97% for 1-stage or 95% for 2-stage |
| Noise (dB) | 62 |
| Average Lifetime (hour) | 20000 |
AF115 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 120 | 180 | 180 | 180 | 120 |
| Emergency Stop Torque (N) | 360 | 540 | 540 | 540 | 360 |
| Rotor Inertia (Kgcm2) | 3.25 | 2.74 | 02.71 | 2.62 | 2.57 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
and <5arcmin for P1precision |
AF115 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 180 | 230 | 230 | 255 | 230 | 180 | 255 | 230 | 255 | 180 | 120 |
| Emergency Stop Torque (N) | 540 | 690 | 690 | 765 | 690 | 540 | 765 | 690 | 765 | 540 | 360 |
| Rotor Inertial (kg.cm2) | 2.56 | 1.75 | 01.5 | 1.49 | 1.3 | 1.3 | 1.3 | 1.3 | 1.5 | 1.5 | 1.5 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or
need any customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us
and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
