PRMCAS -Automate in A Better Way-
Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
AF090 Series RATIO 3 to 100 Extra High Precision Helical Gear
Planetary Gearbox For CNCs And Various Industrial Automation
Applications
1. Products Overview
PRMCAS extra high precision AF090 SERIES helical gear planetary
gearboxs are widely used in high-end industrial automation fields
and greatly appreciated by global customers.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation
Applications
Helical gear planetary gearboxes machines are widely used in the
industrial fields, especially suitable for applications that
require high precision, high load and high reliability, such as CNC
machine tools, civil carving machines, medical equipment, laser
equipment, automobile manufacturing, robotics, metallurgy Rolling
machines and roll machines, aerospace, military equipment, new
energy system, communication automatic adjustable antennas,
scientific measurement of calibration equipment, shipbuilding
industry, etc.
The following are several common applications of oblique or helical
gear planetary reducer in the industrial field:
Machine tool manufacturing
The oblique gear planetary reducer can be used for the main shaft
of the machine tool, inlet transmission and other parts to improve
the movement accuracy and stability of the machine tool.
Automated production line
The oblique gear planetary reducer can be used to automate the
transportation belt, handling machinery, robot and other equipment
on the automation production line to achieve accurate location
control and efficient transmission.
Packaging machinery
The oblique gear planetary reducer can be used for the
transportation, assembly and closed links of packaging machinery to
improve the accuracy and efficiency of the packaging.
Textile Machinery
Helical gear planetary reducer can be used for fine yarn machines,
integrated machines and finishing machines in textile machinery to
achieve relatively stable and accurate transmission effects.
The automotive industry
The oblique gear planetary reducer is an important transmission
device in the car transmission. It is widely used in the automotive
industry.
Metallurgical industry
In the metallurgical industry, helical gear planetary reducer is
usually used in transmission mechanisms such as rolling machines
and roll machines.
Shipping industry
The advantages of oblique teeth planetary reducer have been widely
used in the ship industry. For example, in the host, auxiliary
machine and pump device of large ships, oblique teeth planetary
reducer can provide stable output torque and smooth transmission
effect.
KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
Small noise: The oblique gear planetary reducer is relatively quieter, and it
reduces 10 % noise than the straight gear planet reducer.
Stability of running: The teeth of the oblique gear are obliquely intertwined with the
axis of the gear, and the mesh of the teeth is smoother.
Small backlash: Fine back space 6≤arc-min, the characteristics of the planetary
deceleration machine's meticulous positioning, revealing the
characteristics of high -precision servo motor.
Small volume: The size of its size in the same level is the smallest, which is
more suitable for places with insufficient equipment space.
High intensity: Internal components accept high-strength quality alloy steels that
are treated with heat treatment, which can cope with the cruel
working environment.
High efficiency: Due to the design of precision gears with low loss, the
transmission efficiency is as high as 97 %.
Full seal plan: Seal-type all-oil sealing scheme to ensure that lubricating oil is
not exposed, the patent internal tooth ring delusions, and ensuring
durability and reducing noise.
There are two support points of the planetary reducer. Its bearings
and gear racks are a group. Each hole must be corresponding to the
convex, and it must be accurately in place. There must be no
deviation. The oblique dental layout fine reduction, high torque,
high rigidity, high accuracy input low back gap, and high
positioning accuracy.
2. Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AF090 Series Helical Gear Planetary Gearbox General Technical
Specifications
| Rated Input Speeds(RPM) | 3000 |
| Max. Input Speed (RPM) | 6000 |
| Max. Radical Force (N) | 2400 |
| Max. Axial Force (N) | 2000 |
| Efficiency (%) | 97% for 1-stage or 95% for 2-stage |
| Noise (dB) | 62 |
| Average Lifetime (hour) | 20000 |
AF090 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 50 | 75 | 75 | 75 | 50 |
| Emergency Stop Torque (N) | 150 | 225 | 225 | 225 | 150 |
| Rotor Inertia (Kgcm2) | 0.61 | 0.48 | 0.47 | 0.47 | 0.44 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
and <5arcmin for P1 precision |
AF090 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 90 | 96 | 96 | 96 | 96 | 87 | 96 | 96 | 96 | 87 | 50 |
| Emergency Stop Torque (N) | 270 | 288 | 288 | 288 | 288 | 261 | 288 | 288 | 288 | 261 | 150 |
| Rotor Inertial (kg.cm2) | 0.72 | 0.5 | 0.44 | 0.44 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechanical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or
need any customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us
and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
