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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZPLF120-L3 3-stage RATIO 64 to 350 Right-angle Spur Gear Planetary
Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
Kaifull PRMCA planetary gear reducers applications reference.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on
the machine tools, such as lathes, milling machines, grinding
machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment
such as sealing machines, filling machines, labeling machines, and
marking machines to achieve efficient and accurate packaging
movements.
Textile machinery: Planetary reducer can be used for transmission of textile production
equipment such as weaving machines, rolling machines, printing and
dyeing machines to improve production efficiency and product
quality.
Printing machinery: Planetary reducer can be used for transmission of printing
equipment such as plastic printers, flat printing machines, soft
printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance,
high reliability forces, which are widely used in aircraft,
missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical
equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution
agencies of various industrial robots to improve the accuracy and
execution efficiency of robots.
Kaifull Planetary Reducers Features and advantages
High drive efficiency: The transmission efficiency of planetary reducer is usually high,
and can reach more than 90%. This is because in the planetary gear
transmission, multiple gears pass the power at the same time,
reducing the transmission loss.
Large torque output: Planetary reducer can achieve larger torque output through
multi-stage gear transmission. Each planet wheel can withstand part
of the load, so that the overall load is scattered to multiple
gears, increasing the torque output capacity.
Compact structure: The planetary reducer has a compact structural design. The gear
device is located in a closed outer gear and occupies relatively
small space. This makes the planetary gearbox special advantageous
in limited space applications.
High rigidity and accuracy: Planetary reducer has high rigidity and accuracy, which can
provide accurate output movement and position control. This makes
the planetary reducer very important in applications that require
precision exercise and positioning, such as industrial machinery
and automation equipment.
Stable output movement: Due to the coordination of multiple gears, the planetary reducer
provides smooth output motion, which reduces the production of
vibration and noise. This is very important for applications that
require low noise and stable operation.
Rich specifications and options: Planetary reducer has a variety of configurations and options,
such as different deceleration ratios, input and output shaft
layout, attachment and sensor installation to meet the requirements
of specific applications.
Naming Rules
2. Main Technical Specifications
If you need the any customization, kindly contact us anytime by
sales@zionkaifull.com, or whatsapp +8618682160096.
| Matched Motors | Servo motor 750W, 1000W, 1.5KW, Stepper Nema 42 & 52, frame size 110mm & 130mm |
| Reduction 0Ratios | 64:1 | 80:1 | 100:1 | 125:1 | 140:1 | 175:1 | 200:1 | 250:1 | 280:1 | 350:1 |
| Backlash (arcmin) | <15arcmin |
| Rated Input Speed (rpm) | 3000 |
| Max. Input Speed (rpm) | 6000 |
| Rated Outout Torque (N.m) | 310 | 310 | 310 | 329 | 310 | 329 | 310 | 329 | 310 | 329 |
| Max. Output Torque (N.m) | 620 | 620 | 620 | 658 | 620 | 658 | 620 | 658 | 620 | 658 |
| Rotor Inertia (Kgcm2) | 1.15 | 1.15 | 1.15 | 1.15 | 1.13 | 1.13 | 1.11 | 1.11 | 1.11 | 1.11 |
| Max. Radical Force (N.m) | 2230 |
| Max. Axial Force (N.m) | 1550 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 65 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 95% |
| Weight (Kg) | 19.1 |
| Shaft Adaptor | Available |
Technical specifications of more models of ZPLFZPLF Series,
| | ZPLF060 | ZPLF090 | ZPLF120 | | |
| Item | Unit | ZPLE060 | ZPLE090 | ZPLE120 | Ratio | Stage |
| Rated output torque | N.m | 16.5 | 60 | 148 | 3 | 1 |
| 27 | 86 | 222 | 4 |
| 27 | 94.5 | 235 | 5 |
| 19.5 | 64 | 158 | 7 |
| 8.5 | 39.5 | 93 | 10 |
| | 96 | 250 | 12 | 2 |
| | 96 | 250 | 15 |
| 30 | 96 | 250 | 16 |
| 30 | 96 | 250 | 20 |
| 33 | 105.5 | 264 | 25 |
| 30 | 96 | 250 | 28 |
| 33 | 105.5 | 364 | 35 |
| 30 | 71.5 | 250 | 40 |
| 33 | 120 | 364 | 50 |
| 21.5 | 120 | 177 | 70 |
| 37.5 | 120 | 310 | 64 | 3 |
| 37.5 | 132.5 | 310 | 80 |
| 37.5 | 120 | 310 | 100 |
| 41 | 132.5 | 329 | 125 |
| 37.5 | 120 | 310 | 140 |
| 41 | 132.5 | 329 | 175 |
| 37.5 | 120 | 310 | 200 |
| 41 | 132.5 | 329 | 250 |
| 37.5 | 120 | 310 | 280 |
| 41 | 132.5 | 329 | 350 |
| Emergency stop torque | N.m | 2 Times of the rated |
| Nominal Imput speed | rpm | 3000 | 3000 | 2000 | | |
| Max. input speed | rpm | 6000 | 6000 | 3500 | | |
| Max. radial force | N | 170 | 1020 | 2230 | | |
| Max. axial force | N | 120 | 850 | 1550 | | |
| Efficiency | % | Single 97%, Double 95% | |
| Average lifetime | hour | 20000 | |
| Weight | kg | 2.2 | 4.7 | 11.5 | | 1 |
| 2.5 | 5.3 | 13.5 | | 2 |
| 2.8 | 5.9 | 15.7 | | 3 |
3. Mechanical Drawings (in mm) & Wirings
If you need the mechanical drawings of a model or want any
customization, kindly contact us anytime by sales@zionkaifull.com,
or whatsapp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes for your kind reference
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
Planetary Reducer is a widely used industrial product that can
reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring
on the teeth box housing. The center of the teeth box has a solar
gear driven by an external power, and the three planetary wheels
are coincided with the solar wheel. When the planetary decelerator
is an external input power driving the solar teeth, it can drive
the planetary gear rotation, the output power of the force axis,
and reduce the output speed.
In addition to the basic principles of the planetary wheel system,
the performance of the planetary deceleration is also affected by
many other factors. For example, the selection of materials, the
application of thermal treatment process, the processing accuracy
of the gear, the design of the assembly, and the design of the
lubrication system will affect the performance of the reducer.
Therefore, in order to obtain high efficiency, high stability, and
long lifetime, strict quality control needs to be implemented in
product design, manufacturing and testing etc.
