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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZPLF060-L1 1-stage RATIO 3 to 10 Right-angle Spur Gear Planetary
Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
Kaifull PRMCA planetary gear reducers applications reference.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on
the machine tools, such as lathes, milling machines, grinding
machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment
such as sealing machines, filling machines, labeling machines, and
marking machines to achieve efficient and accurate packaging
movements.
Textile machinery: Planetary reducer can be used for transmission of textile production
equipment such as weaving machines, rolling machines, printing and
dyeing machines to improve production efficiency and product
quality.
Printing machinery: Planetary reducer can be used for transmission of printing
equipment such as plastic printers, flat printing machines, soft
printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance,
high reliability forces, which are widely used in aircraft,
missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical
equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution
agencies of various industrial robots to improve the accuracy and
execution efficiency of robots.
Kaifull Planetary Reducers Features and advantages
High accuracy: The working principle and structure of the planetary reducer makes
the error in the transmission process very small and high accuracy.
Due to the large contact area of the planetary gearbox, and the
number of teeth of each gear wheel, the accuracy is high, which can
meet the high-precision transmission requirements.
Large torque: Because the planetary reducer adopts the form of multi-gear
combination, the torque transmitted is very large, which can
achieve high work efficiency.
Low noise: Planetary reducer uses precision machining gears and other
transmission components to make its transmission accuracy high,
stable speed, and stable operation during work.
Life lifetime: The internal parts of the planetary deceleration machine are made
of high-quality materials, with strong durability and long service
life.
High efficiency: The transmission efficiency of the planetary reducer is high, and
the noise is low and the temperature is small.
Compact structure: The structure of the planetary reducer is compact. Compared with
other types of reducers, the volume is small and can play a role in
limited space.
Naming Rules
2. Main Technical Specifications
| Matched Motors | Servos motor: 100W, 200W, 250W
Stepper motor: Nema 17, frame size 42mm |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Backlash (arcmin) | <8 arcmin |
| Rated Input Speed (rpm) | 3000 |
| Max. Input Speed (rpm) | 6000 |
| Rated Outout Torque (N.m) | 16.5 | 27 | 27 | 19.5 | 8.5 |
| Max. Output Torque (N.m) | 33 | 54 | 54 | 39 | 17 |
| Rotor Inertia (Kgcm2) | 0.107 | 0.094 | 0.092 | 0.091 | 0.091 |
| Max. Radical Force (N.m) | 170 |
| Max. Axial Force (N.m) | 120 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 60 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 97% |
| Weight (Kg) | 1.95 |
| Shaft Adaptor | Available |
Technical specifications of more models of ZPLFZPLF Series,
| | ZPLF060 | ZPLF090 | ZPLF120 | | |
| Item | Unit | ZPLE060 | ZPLE090 | ZPLE120 | Ratio | Stage |
| Rated output torque | N.m | 16.5 | 60 | 148 | 3 | 1 |
| 27 | 86 | 222 | 4 |
| 27 | 94.5 | 235 | 5 |
| 19.5 | 64 | 158 | 7 |
| 8.5 | 39.5 | 93 | 10 |
| | 96 | 250 | 12 | 2 |
| | 96 | 250 | 15 |
| 30 | 96 | 250 | 16 |
| 30 | 96 | 250 | 20 |
| 33 | 105.5 | 264 | 25 |
| 30 | 96 | 250 | 28 |
| 33 | 105.5 | 364 | 35 |
| 30 | 71.5 | 250 | 40 |
| 33 | 120 | 364 | 50 |
| 21.5 | 120 | 177 | 70 |
| 37.5 | 120 | 310 | 64 | 3 |
| 37.5 | 132.5 | 310 | 80 |
| 37.5 | 120 | 310 | 100 |
| 41 | 132.5 | 329 | 125 |
| 37.5 | 120 | 310 | 140 |
| 41 | 132.5 | 329 | 175 |
| 37.5 | 120 | 310 | 200 |
| 41 | 132.5 | 329 | 250 |
| 37.5 | 120 | 310 | 280 |
| 41 | 132.5 | 329 | 350 |
| Emergency stop torque | N.m | 2 Times of the rated |
| Nominal Imput speed | rpm | 3000 | 3000 | 2000 | | |
| Max. input speed | rpm | 6000 | 6000 | 3500 | | |
| Max. radial force | N | 170 | 1020 | 2230 | | |
| Max. axial force | N | 120 | 850 | 1550 | | |
| Efficiency | % | Single 97%, Double 95% | |
| Average lifetime | hour | 20000 | |
| Weight | kg | 2.2 | 4.7 | 11.5 | | 1 |
| 2.5 | 5.3 | 13.5 | | 2 |
| 2.8 | 5.9 | 15.7 | | 3 |
3. Mechanical Drawings (in mm) & Wirings
If you need the mechanical drawings of a model or want any
customization, kindly contact us anytime by sales@zionkaifull.com,
or whatsapp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
The working principle of planetary reducer is based on the basic principles of the
planetary rotation system. It consists of multiple planet wheels,
inner gear, solar wheels, and frameworks. The number of planet
wheels can be selected according to the demand for deceleration and
the efficiency of transmission, usually 3-8. The inner gear is
fixed in the frame, while the solar wheel is a central wheel, which
is connected to the input shaft. When the input shaft is rotated,
the solar wheels drive the planet to rotate. While the planet wheel
revolves along the orbit of the inner gear, it also rotates along
its own axis. This special way of exercise enables the planetary
wheel system to achieve a large deceleration ratio, and also
ensures the stability and accuracy of the transmission.
The rotation of the input shaft is passed to the planet wheel
through the solar wheel, and the planet wheel starts to rotate
under the drive of the solar wheel.
While the planetary wheel revolves along the track of the inner
gear, it also rotates along its own axis. This special way of
exercise enables the deceleration ratio of the planetary wheel
system.
The revolver and rotation of the planet wheel pass the power to the
planetary rack, and the planetary shelf transmits the power to the
output shaft, which drives the entire decelerator to rotate.
Under the precision manufacturing and installation of the
decelerator, the stability and accuracy of the transmission are
guaranteed, enabling the planetary reducer to achieve a high
-precision deceleration effect.
Terms of Planetary reducers
Speed reduction ratio: The value of the inputting speed ratio to the output speed.
Stage number: Number of planetary gears’ stage. Because a set of planetary gears
cannot meet a large transmission ratio, sometimes two or three sets
are needed to meet the user's requirements for larger transmission
ratios. Due to the increase of the number of planetary gears, the
length of the planetary gearbox will increase and the efficiency
will decrease.
Full load efficiency: Refers to the power transmission efficiency of the reducer with
the maximum load (failure output torque).
Average lifetime: Refers to the continuous working time when the gearbox is carrying
the rated load with the highest input speed.
Rated output torque: The standard output torque value for a planetary gear reducer. At
this value, when the output speed is 100 rpm, the life span of the
reducer is the average life. Exceeding this value, the average life
span of the deceleration will decrease. When the output torque is
more than twice the value, the reducer fails.
Lubrication: No need to lubricate. The planetary speed reducer is a full
sealing device, so there is no need to use lubricating fat in the
entire use period.
Noise: The unit is decibel (DB). This value is measured when the input
speed is 3000 rpm/minute, without load, and one meter away from the
reducer.
Backlash: Fix the output end, rotate the input end clockwise and
counterclockwise, so that when the output end generates the rated
torque ±2% torque, there is a tiny corner displacement at the input
terminal of the reducer. The unit is arc-min, which is one-sixth of
one degree.
