PRMCAS -Automate in A Better Way-
Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZPLE090-L2 2-stage RATIO 12 to 70 Right-angle Spur Gear Planetary
Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
High precision ZPLF060-L2-(12, 15, 16, 20, 25, 28, 35, 40, 50, 70)-S2-P2 series planetary gearboxs are widely used in industrial automation
fields and widely appreciated by our customer all over the world.
Kaifull PRMCA planetary gear reducers applications reference.
Planetary gearboxes machines are widely used in the industrial
fields, especially suitable for applications that require high
precision, high load and high reliability, such as CNC machine
tools, civil carving machines, medical equipment, laser equipment,
automobile manufacturing, robotics, metallurgy Rolling machines and
roll machines, aerospace, military equipment, new energy system,
communication automatic adjustable antennas, scientific measurement
of calibration equipment, shipbuilding industry, etc.
The following are several common applications of planetary reducer
in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine
tool, inlet transmission and other parts to improve the movement
accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt,
handling machinery, robot and other equipment on the automation
production line to achieve accurate location control and efficient
transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and
closed links of packaging machinery to improve the accuracy and
efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated
machines and finishing machines in textile machinery to achieve
relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car
transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in
transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the
ship industry. For example, in the host, auxiliary machine and pump
device of large ships, planetary reducer can provide stable output
torque and smooth transmission.
Kaifull Planetary Reducers Features and advantages
Rich specifications
The planetary deceleration machine is rich in specifications and
provides a flexible and diverse choice for the power transmission
system.
Planetary reducer has various designs of the input speed, output
speed, output torque, and motion inertia, which provides a flexible
and diverse choice for equipment design.
Multi-speed ratio, long service life
For the same load capacity, the planetary decelerator has a longer
service life than a traditional reducer.
They have a variety of speed reduction ratios to meet the specific
requirements of applications.
Small volume and light weight
For Kaifull PRMCAS planetary gearboxes, the highest quality
material is used, so the rigidity, accuracy and durability of the
gear, the power density, and power density are greatly improved
than traditional materials, making the overall volume of the
decelerator smaller and lighter, so the energy conversion
efficiency is higher. At the same time, the overall volume and
weight of the equipment can also be smaller.
High transmission efficiency
Planetary reducer can be as high as 98%in terms of efficiency. The
main reason for this high efficiency is that its design is used by
multiple star wheels to achieve efficient transmission. At this
high efficiency, the original power of the equipment can be the
original power of the equipment. The loss of mechanical energy loss
is reduced a lot, and the fault tolerance rate is low and
efficient.
High accuracy
Due to the large contact area of the planetary gear speed reducer
and the number of gear wheels, the accuracy is high, which can meet
the high-precision transmission requirements. At the same time,
high-quality materials are used to make the accuracy stable running
time. For example, it is very suitable for equipment such as
machine tool machinery and spraying machinery to require
high-precision requirements, because the arc score of precision
planet reducer can reach 0.05 points, which can meet users with
high requirements for high requirements for accuracy.
Naming Rules
2. Main Technical Specifications
If you need the mechanical drawings of a model or want any
customization, kindly contact us anytime by sales@zionkaifull.com,
or whatsapp +8618682160096.
| Matched Motors | Servo motor 400W, 750W and stepper Nema 34, frame size 86mm |
| Reduction Ratios | 12:1 | 15:1 | 16:1 | 20:1 | 25:1 | 28:1 | 35:1 | 40:1 | 50:1 | 70:1 |
| Backlash (arcmin) | <12 arcmin |
| Rated Input Speed (rpm) | 3000 |
| Max. Input Speed (rpm) | 6000 |
| Rated Outout Torque (N.m) | 96 | 96 | 96 | 96 | 105.5 | 96 | 105.5 | 96 | 105.5 | 71.5 |
| Max. Output Torque (N.m) | 192 | 192 | 192 | 192 | 211 | 192 | 211 | 192 | 211 | 143 |
| Rotor Inertia (Kgcm2) | 0.4 | 0.309 | 0.291 | 0.291 | 0.291 | 0.285 | 0.285 | 0.2835 | 0.283 | 0.283 |
| Max. Radical Force (N.m) | 1020 |
| Max. Axial Force (N.m) | 850 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 60 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 95% |
| Weight (Kg) | 8.2 |
| Shaft Adaptor | Available |
Technical specifications of more models of ZPLFZPLF Series,
| | ZPLF060 | ZPLF090 | ZPLF120 | | |
| Item | Unit | ZPLE060 | ZPLE090 | ZPLE120 | Ratio | Stage |
| Rated output torque | N.m | 16.5 | 60 | 148 | 3 | 1 |
| 27 | 86 | 222 | 4 |
| 27 | 94.5 | 235 | 5 |
| 19.5 | 64 | 158 | 7 |
| 8.5 | 39.5 | 93 | 10 |
| | 96 | 250 | 12 | 2 |
| | 96 | 250 | 15 |
| 30 | 96 | 250 | 16 |
| 30 | 96 | 250 | 20 |
| 33 | 105.5 | 264 | 25 |
| 30 | 96 | 250 | 28 |
| 33 | 105.5 | 364 | 35 |
| 30 | 71.5 | 250 | 40 |
| 33 | 120 | 364 | 50 |
| 21.5 | 120 | 177 | 70 |
| 37.5 | 120 | 310 | 64 | 3 |
| 37.5 | 132.5 | 310 | 80 |
| 37.5 | 120 | 310 | 100 |
| 41 | 132.5 | 329 | 125 |
| 37.5 | 120 | 310 | 140 |
| 41 | 132.5 | 329 | 175 |
| 37.5 | 120 | 310 | 200 |
| 41 | 132.5 | 329 | 250 |
| 37.5 | 120 | 310 | 280 |
| 41 | 132.5 | 329 | 350 |
| Emergency stop torque | N.m | 2 Times of the rated |
| Nominal Imput speed | rpm | 3000 | 3000 | 2000 | | |
| Max. input speed | rpm | 6000 | 6000 | 3500 | | |
| Max. radial force | N | 170 | 1020 | 2230 | | |
| Max. axial force | N | 120 | 850 | 1550 | | |
| Efficiency | % | Single 97%, Double 95% | |
| Average lifetime | hour | 20000 | |
| Weight | kg | 2.2 | 4.7 | 11.5 | | 1 |
| 2.5 | 5.3 | 13.5 | | 2 |
| 2.8 | 5.9 | 15.7 | | 3 |
3. Mechanical Drawings (in mm) & Wirings
If you need the mechanical drawings of a model or want any
customization, kindly contact us anytime by sales@zionkaifull.com,
or whatsapp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
Planetary Reducer is a widely used industrial product that can
reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring
on the teeth box housing. The center of the teeth box has a solar
gear driven by an external power, and the three planetary wheels
are coincided with the solar wheel. When the planetary decelerator
is an external input power driving the solar teeth, it can drive
the planetary gear rotation, the output power of the force axis,
and reduce the output speed.
In addition to the basic principles of the planetary wheel system,
the performance of the planetary deceleration is also affected by
many other factors. For example, the selection of materials, the
application of thermal treatment process, the processing accuracy
of the gear, the design of the assembly, and the design of the
lubrication system will affect the performance of the reducer.
Therefore, in order to obtain high efficiency, high stability, and
long lifetime, strict quality control needs to be implemented in
product design, manufacturing and testing etc.
Terms of Planetary Gear Reducers
Speed reduction ratio: The value of the inputting speed ratio to the output speed.
Stage number: Number of planetary gears’ stage. Because a set of planetary gears
cannot meet a large transmission ratio, sometimes two or three sets
are needed to meet the user's requirements for larger transmission
ratios. Due to the increase of the number of planetary gears, the
length of the planetary gearbox will increase and the efficiency
will decrease.
Full load efficiency: Refers to the power transmission efficiency of the reducer with
the maximum load (failure output torque).
Average lifetime: Refers to the continuous working time when the gearbox is carrying
the rated load with the highest input speed.
Rated output torque: The standard output torque value for a planetary gear reducer. At
this value, when the output speed is 100 rpm, the life span of the
reducer is the average life. Exceeding this value, the average life
span of the deceleration will decrease. When the output torque is
more than twice the value, the reducer fails.
Lubrication: No need to lubricate. The planetary speed reducer is a full
sealing device, so there is no need to use lubricating fat in the
entire use period.
Noise: The unit is decibel (DB). This value is measured when the input
speed is 3000 rpm/minute, without load, and one meter away from the
reducer.
Backlash: Fix the output end, rotate the input end clockwise and
counterclockwise, so that when the output end generates the rated
torque ±2% torque, there is a tiny corner displacement at the input
terminal of the reducer. The unit is arc-min, which is one-sixth of
one degree.
Planetary Reducer is a widely used industrial product that can
reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring
on the teeth box housing. The center of the teeth box has a solar
gear driven by an external power, and the three planetary wheels
are coincided with the solar wheel. When the planetary decelerator
is an external input power driving the solar teeth, it can drive
the planetary gear rotation, the output power of the force axis,
and reduce the output speed.
In addition to the basic principles of the planetary wheel system,
the performance of the planetary deceleration is also affected by
many other factors. For example, the selection of materials, the
application of thermal treatment process, the processing accuracy
of the gear, the design of the assembly, and the design of the
lubrication system will affect the performance of the reducer.
Therefore, in order to obtain high efficiency, high stability, and
long lifetime, strict quality control needs to be implemented in
product design, manufacturing and testing etc.
Terms of Planetary Gear Reducers
Speed reduction ratio: The value of the inputting speed ratio to the output speed.
Stage number: Number of planetary gears’ stage. Because a set of planetary gears
cannot meet a large transmission ratio, sometimes two or three sets
are needed to meet the user's requirements for larger transmission
ratios. Due to the increase of the number of planetary gears, the
length of the planetary gearbox will increase and the efficiency
will decrease.
Full load efficiency: Refers to the power transmission efficiency of the reducer with
the maximum load (failure output torque).
Average lifetime: Refers to the continuous working time when the gearbox is carrying
the rated load with the highest input speed.
Rated output torque: The standard output torque value for a planetary gear reducer. At
this value, when the output speed is 100 rpm, the life span of the
reducer is the average life. Exceeding this value, the average life
span of the deceleration will decrease. When the output torque is
more than twice the value, the reducer fails.
Lubrication: No need to lubricate. The planetary speed reducer is a full
sealing device, so there is no need to use lubricating fat in the
entire use period.
Noise: The unit is decibel (DB). This value is measured when the input
speed is 3000 rpm/minute, without load, and one meter away from the
reducer.
Backlash: Fix the output end, rotate the input end clockwise and
counterclockwise, so that when the output end generates the rated
torque ±2% torque, there is a tiny corner displacement at the input
terminal of the reducer. The unit is arc-min, which is one-sixth of
one degree.
