PRMCAS -Automate in A Better Way-
Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
PLE042-L2 2-stage RATIO 16 to 64 High Quality High Performance Spur
Gear Planetary Gearbox For CNCs And Various Industrial Automation
Applications
1. Products Overview
Kaifull Planetary gearboxes machines are widely used in the
industrial fields, especially suitable for applications that
require high precision, high load and high reliability, such as CNC
machine tools, civil carving machines, medical equipment, laser
equipment, automobile manufacturing, robotics, metallurgy Rolling
machines and roll machines, aerospace, military equipment, new
energy system, communication automatic adjustable antennas,
scientific measurement of calibration equipment, shipbuilding
industry, etc.
The following are several common APPLICATIONS of planetary reducer in the industrial field:
Machine tool manufacturing
Planetary reducer can be used for the main shaft of the machine
tool, inlet transmission and other parts to improve the movement
accuracy and stability of the machine tool.
Automated production line
Planetary reducer can be used to automate the transportation belt,
handling machinery, robot and other equipment on the automation
production line to achieve accurate location control and efficient
transmission.
Packaging machinery
Planetary reducer can be used for the transportation, assembly and
closed links of packaging machinery to improve the accuracy and
efficiency of the packaging.
Textile Machinery
Planetary reducer can be used for fine yarn machines, integrated
machines and finishing machines in textile machinery to achieve
relatively stable and accurate transmission effects.
The automotive industry
Planetary reducer is an important transmission device in the car
transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, planetary reducer is usually used in
transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of planetary reducer have been widely used in the
ship industry. For example, in the host, auxiliary machine and pump
device of large ships, planetary reducer can provide stable output
torque and smooth transmission.
Kaifull PRMCAS planetary gearbox feature and advantages
High drive efficiency: The transmission efficiency of planetary reducer is usually high,
and can reach more than 90%. This is because in the planetary gear
transmission, multiple gears pass the power at the same time,
reducing the transmission loss.
Large torque output: Planetary reducer can achieve larger torque output through
multi-stage gear transmission. Each planet wheel can withstand part
of the load, so that the overall load is scattered to multiple
gears, increasing the torque output capacity.
Compact structure: The planetary reducer has a compact structural design. The gear
device is located in a closed outer gear and occupies relatively
small space. This makes the planetary gearbox special advantageous
in limited space applications.
High rigidity and accuracy: Planetary reducer has high rigidity and accuracy, which can
provide accurate output movement and position control. This makes
the planetary reducer very important in applications that require
precision exercise and positioning, such as industrial machinery
and automation equipment.
Stable output movement: Due to the coordination of multiple gears, the planetary reducer
provides smooth output motion, which reduces the production of
vibration and noise. This is very important for applications that
require low noise and stable operation.
Rich specifications and options: Planetary reducer has a variety of configurations and options,
such as different deceleration ratios, input and output shaft
layout, attachment and sensor installation to meet the requirements
of specific applications.
Naming Rules
2. Main Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
| Matched Motors | Servos motor: 100W, 200W, 250W
Steppers motor: Nema 17 frame size 42mm |
| Reduction Ratios | 16:1 | 20:1 | 25:1 | 32:1 | 40:1 | 64:1 |
| Backlash (arcmin) | <12 arcmin |
| Rated Input Speed (rpm) | 3000 |
| Max. Input Speed (rpm) | 6000 |
| Rated Outout Torque (N.m) | 12 | 12 | 10.5 | 12 | 10.5 | 8 |
| Max. Output Torque (N.m) | 24 | 24 | 21 | 24 | 21 | 16 |
| Rotor Inertia (Kgcm2) | 0.022 | 0.019 | 0.019 | 0.017 | 0.016 | 0.016 |
| Max. Radical Force (N.m) | 185 |
| Max. Axial Force (N.m) | 150 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 60 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 95% |
| Weight (Kg) | 0.9 |
| Shaft Adaptor | Available |
Technical specifications of more models of PLE060 to PLE120 Series
| | PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | | |
| Model | Unit | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | Ratio | Stage |
| Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
| 27 | 86 | 86 | 222 | 605 | 4 |
| 27 | 94.5 | 94.5 | 235 | 420 | 5 |
| 19.5 | 64 | 64 | 158 | (270) | 7(8) |
| 8.5 | 39.5 | 39.5 | 93 | - | 10 |
| | 96 | 96 | 250 | 680 | 12 |
| | 96 | 96 | 250 | - | 15 | 2 |
| 30 | 96 | 96 | 250 | 680 | 16 |
| 30 | 96 | 96 | 250 | 680 | 20 |
| 33 | 105.5 | 105.5 | 264 | 460 | 25 |
| 30 | 96 | 96 | 250 | (680) | 28(32) |
| 33 | 105.5 | 105.5 | 364 | - | 35 |
| 30 | 96 | 96 | 250 | 460 | 40 |
| 33 | 105.5 | 105.5 | 364 | (310) | 50(64) |
| 21.5 | 71.5 | 71.5 | 177 | - | 70 |
| 37.5 | 120 | 120 | 310 | 900 | 64 | 3 |
| 37.5 | 120 | 120 | 310 | 900 | 80 |
| 37.5 | 120 | 120 | 310 | 900 | 100 |
| 41.0 | 132.5 | 132.5 | 329 | 580 | 125 |
| 37.5 | 120 | 120 | 310 | (580) | 140(160) |
| 41.0 | 132.5 | 132.5 | 329 | - | 175 |
| 37.5 | 120 | 120 | 310 | 580 | 200 |
| 41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) |
| 37.5 | 120 | 120 | 310 | (580) | 280(320) |
| 41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) |
| Emegency stop torque | N*m | 2 times Rated output torque | |
| Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | | |
| Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | | |
| Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | | |
| Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | | |
| Efficiency | % | Single[97%] | Double[95%] | |
| Average lifetime | h | 20000 | |
| Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | | 1 |
| 1.6 | 4.2 | 8.9 | 18 | 25 | | 2 |
| 1.8 | 4.7 | 9.8 | 21 | 31 | | 3 |
3. Mechanical Drawings (in mm) & Wirings
If you need customization of mechanical drawings, kindly contact us
anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Also if u need the mechanical drawings of a specific gearbox,
please kindly contact us also.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
Working Priciples
Planetary reducer is a power transmission agency. The structure is
closely integrated on the teeth box shell by an inner teeth ring.
There is a solar gear driven by the center of the ring teeth. The
gear and other divisions are combined with the planetary gear group
on the tray. The planetary gear of this group relies on the force
shaft, inner teeth ring and solar teeth support. The trajectory of
the inner teeth ring rotates along the center. Use the speed
converter of the gear to reduce the rotation of the motor (motor)
to the required rotation and get a large torque.
Kaifull PRMCAS planetary gearbox in Functions:
Increase Load weight and high precision: The load needs to be moved and requires precision planetary
reducer when required for precision positioning. Generally,
automated equipment such as aviation, satellites, medical care,
military technology, wafer equipment, and robots. The increase in
the torque of the servo motor through the precision planet
deceleration machine can effectively solve it.
Increase output torque: If the output torque is improved, if the output torque method of
directly increasing the servo motor is adopted, the expensive and
high-power servo motor must be used. The servo motor must also have
a stronger structure. The current also needs to be increased. At
this time, a larger driver must be used. The specifications of
power electronic components and related mechanical and electrical
equipment must also increase, and the cost of the control system
will be greatly increased.
Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the
way to output torque. It can be doubled by adding a speed of servo
motor to double the power density of the servo system The
specifications of the component, that is, do not need to increase
the additional cost.
Increase the service life of the device: Precision planet reducer can also effectively solve the
attenuation of low -speed control characteristics of the motor. Due
to the decrease in speed of servo motors, a certain degree of
attenuation is caused, especially in terms of signal retrieval and
current control at low speeds, it is particularly easy to see.
