PRMCAS -Automate in A Better Way-
Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
PLF060-L1 2-stage RATIO 12 to 70 High Quality Spur Gear Planetary
Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
Kaifull PRMCAS Spur Gear Planetary Gearbox Applications
Our Planetary gearboxes machines are widely used in the industrial
fields, especially suitable for applications that require high
precision, high load and high reliability, such as CNC machine
tools, civil carving machines, medical equipment, laser equipment,
automobile manufacturing, robotics, metallurgy Rolling machines and
roll machines, aerospace, military equipment, new energy system,
communication automatic adjustable antennas, scientific measurement
of calibration equipment, shipbuilding industry, etc.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on
the machine tools, such as lathes, milling machines, grinding
machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment
such as sealing machines, filling machines, labeling machines, and
marking machines to achieve efficient and accurate packaging
movements.
Textile machinery: Planetary reducer can be used for transmission of textile production
equipment such as weaving machines, rolling machines, printing and
dyeing machines to improve production efficiency and product
quality.
Printing machinery: Planetary reducer can be used for transmission of printing
equipment such as plastic printers, flat printing machines, soft
printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance,
high reliability forces, which are widely used in aircraft,
missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes,
engines, hub reducers, power transmission, clutch and other
components of the automotive industry to improve the power and fuel
economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry
and other fields. In the process of natural gas, chemical
production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical
equipment such as X -ray machines, CT machines, and nuclear
magnetic resonance to ensure the stability and accuracy of medical
equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of
metallurgical production equipment such as rolling machines and
casting machines to improve production efficiency and product
quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution
agencies of various industrial robots to improve the accuracy and
execution efficiency of robots.
Kaifull PRMCAS planetary gearbox feature and advantages
Kaifull PRMCAS planetary gear reducer Advantages:
Wide reduction ratio range. There are many groups of gear meshing transmission of planetary
reducer. The number of gear groups is large, and the transmission
speed increases correspondingly.
High carrying capacity. This is because the reducer has many teeth meshed at the same
time, and the material rigidity used in the tooth strips is high.
After precision processing, the overall carrying capacity of the
planetary reducer improves effectively.
High transmission accuracy. The meshing accuracy between the gears is high, which can be less
than 1 arc-min. Compared to other types of reducers, it is a high
precision reducer.
High efficiency and stable movements. Because each group of gears in the gear reducer only bite the
single tooth surface during the deceleration, the gear surface
stress requirements are greater when the torque is equal.
Therefore, the gear design must be used in large modes and
thickness. The larger the gear mold, the greater the tolerance
value between the gears, the higher the gap between the gear, and
the accumulated side gap accumulated between each deceleration
ratio will increase. The precise planetary gearbox combines the
unique multi-point uniform, tightly combined structure and the arc
structure of the outer gear. In addition to improving the
efficiency of the reducer, the design itself can also achieve high
-precision positioning.
Easy installation. There are three basic components of the planetary reducer: simple
structure, small parts, convenient installation, input and output
shaft coaxial, so the structure is simple and the installation is
convenient.
The precision planetary reducer is small, light in weight. These characteristics make design more valuable. Among the
traditional gear deceleration devices, multiple groups of large and
small gears reduce speed through biased transmission. The
deceleration ratio is generated by the multiple times of the two
gears, and the distance between the size of the gears is pulled
open a certain distance. Therefore, the gearbox has a huge room.
Especially in the case of high rotating rate, more than two
deceleration gear boxes are needed to connect. The structural
strength is relatively weakened, the length of the gearbox is
longer, resulting in a particularly large volume and a particularly
large weight. The structure of the planetary reducer can be
repeatedly connected according to the required number of
paragraphs, or multiple combinations can be completed separately.
High torque and anti-impact capabilities. Traditional gear is driven by the squeezing of a few contact
surfaces between the two gears. All the loads are concentrated on a
few contacted surfaces, so it is easy to cause friction between the
gears and breaks. The planet reducer has 6 larger 360 degree
uniform loads on the gear contact surface. Multiple tooth surfaces
of the planet reducer uniformly be uniformly affected by
instantaneous impact loads, making the planet deceleration a
greater impact. Excessive loads and damage or cracking of the
subject and bearings.
Naming Rules
2. Main Technical Specifications
If you need other performance specifications, kindly contact us any
time by sales@zionkaifull.com, or or whatsapp +8618682160096.
| Matched Motors | Servos motor: 750W, 1000W, 1.5KW
Steppers motor: Nema 42 & 52, frame size 110mm & 130mm |
| Reduction Ratios |
12:1 | 15:1 | 16:1 | 20:1 | 25:1 | 32:1 | 35:1 | 40:1 | 64:1 | 70:1 |
| Backlash (arcmin) | <12 arcmin |
| Rated Input Speed (rpm) | 2000 |
| Max. Input Speed (rpm) | 3500 |
| Rated Outout Torque (N.m) | 680 | NA | 680 | 680 | 460 | 680 | NA | 460 | 310 | NA |
| Max. Output Torque (N.m) | 1360 | NA | 1360 | 1360 | 920 | 1360 | NA | 920 | 620 | NA |
| Rotor Inertia (Kgcm2) | 6.31 | NA | 5.15 | 4.93 | 4.93 | 4.84 | NA | 4.84 | 4.84 | NA |
| Max. Radical Force (N.m) | 2200 |
| Max. Axial Force (N.m) | 2300 |
| Average Lifetime (hours) | >20000 |
| Noise Level (dB) | 65 |
| IP Grade | IP65 |
| Lubrication | Long-term Grease |
| Efficiency | 95% |
| Weight (Kg) | 24.8 |
| Shaft Adaptor | Available |
Technical specifications of more models of PLF060 to PLF120 Series
| | PLE060 | PLE080 | PLE090 | PLE120 | PLE160 | | |
| Model | Unit | PLF060 | PLF080 | PLF090 | PLF120 | PLF160 | Ratio | Stage |
| Rated output torque | N*m | 16.5 | 60 | 60 | 148 | 310 | 3 | 1 |
| 27 | 86 | 86 | 222 | 605 | 4 |
| 27 | 94.5 | 94.5 | 235 | 420 | 5 |
| 19.5 | 64 | 64 | 158 | (270) | 7(8) |
| 8.5 | 39.5 | 39.5 | 93 | - | 10 |
| | 96 | 96 | 250 | 680 | 12 |
| | 96 | 96 | 250 | - | 15 | 2 |
| 30 | 96 | 96 | 250 | 680 | 16 |
| 30 | 96 | 96 | 250 | 680 | 20 |
| 33 | 105.5 | 105.5 | 264 | 460 | 25 |
| 30 | 96 | 96 | 250 | (680) | 28(32) |
| 33 | 105.5 | 105.5 | 364 | - | 35 |
| 30 | 96 | 96 | 250 | 460 | 40 |
| 33 | 105.5 | 105.5 | 364 | (310) | 50(64) |
| 21.5 | 71.5 | 71.5 | 177 | - | 70 |
| 37.5 | 120 | 120 | 310 | 900 | 64 | 3 |
| 37.5 | 120 | 120 | 310 | 900 | 80 |
| 37.5 | 120 | 120 | 310 | 900 | 100 |
| 41.0 | 132.5 | 132.5 | 329 | 580 | 125 |
| 37.5 | 120 | 120 | 310 | (580) | 140(160) |
| 41.0 | 132.5 | 132.5 | 329 | - | 175 |
| 37.5 | 120 | 120 | 310 | 580 | 200 |
| 41.0 | 132.5 | 132.5 | 329 | (900) | 250(256) |
| 37.5 | 120 | 120 | 310 | (580) | 280(320) |
| 41.0 | 132.5 | 132.5 | 329 | (400) | 350(512) |
| Emegency stop torque | N*m | 2 times Rated output torque | |
| Norminal input speed | rmp | 3000 | 3000 | 3000 | 2000 | 2000 | | |
| Maximum input speed | rmp | 6000 | 6000 | 6000 | 3500 | 3500 | | |
| Maximum radial force | N | 170 | 1020 | 1020 | 2230 | 2200 | | |
| Maximum axial force | N | 120 | 850 | 850 | 1550 | 2300 | | |
| Efficiency | % | Single[97%] | Double[95%] | |
| Average lifetime | h | 20000 | |
| Weight | kg | 1.4 | 3.7 | 8.0 | 16 | 19 | | 1 |
| 1.6 | 4.2 | 8.9 | 18 | 25 | | 2 |
| 1.8 | 4.7 | 9.8 | 21 | 31 | | 3 |
3. Mechanical Drawings (in mm)
If you need the mechanical drawings of a model or want any
customization, kindly contact us anytime by sales@zionkaifull.com,
or whatsapp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
More Types of Spur Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer,
voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
6. Background Knowledge
Planetary gearboxes machines are widely used in the industrial
fields, especially suitable for applications that require high
precision, high load and high reliability, such as CNC machine
tools, civil carving machines, medical equipment, laser equipment,
automobile manufacturing, robotics, metallurgy Rolling machines and
roll machines, aerospace, military equipment, new energy system,
communication automatic adjustable antennas, scientific measurement
of calibration equipment, shipbuilding industry, etc.
Planetary Gearbox/Gear Reducer Working Priciples
The planetary reducer is a power transmission agency that uses the
speed converter of gears to slow down the rotation of the motor to
the required speed and get an increased torque at the same time.
Generally speaking, the ratio of the number of large wheel to the
gear is the small wheel is transmission ratio.
In practical applications, planetary reducers are usually used with
power sources, such as servo motors and step motors to achieve
accurate position control, speed adjustment and torque increase. In
addition, due to its characteristics of high deceleration ratio and
high precision, planetary gearboxes are also widely used in the
fields of robots, CNC machine tools, packaging machinery, textile
machinery. In these fields, the efficient transmission and precise
control of the planetary reducer are of great significance to
improving production efficiency and product quality.
Kaifull PRMCAS planetary gearbox in Functions:
Increase Load weight and high precision: The load needs to be moved and requires precision planetary
reducer when required for precision positioning. Generally,
automated equipment such as aviation, satellites, medical care,
military technology, wafer equipment, and robots. The increase in
the torque of the servo motor through the precision planet
deceleration machine can effectively solve it.
Increase output torque: If the output torque is improved, if the output torque method of
directly increasing the servo motor is adopted, the expensive and
high-power servo motor must be used. The servo motor must also have
a stronger structure. The current also needs to be increased. At
this time, a larger driver must be used. The specifications of
power electronic components and related mechanical and electrical
equipment must also increase, and the cost of the control system
will be greatly increased.
Increase equipment efficiency: Theoretically, the power to increase the servo motor is also the
way to output torque. It can be doubled by adding a speed of servo
motor to double the power density of the servo system The
specifications of the component, that is, do not need to increase
the additional cost.
Increase the service life of the device: Precision planet reducer can also effectively solve the
attenuation of low -speed control characteristics of the motor. Due
to the decrease in speed of servo motors, a certain degree of
attenuation is caused, especially in terms of signal retrieval and
current control at low speeds, it is particularly easy to see.
