Automatic Bottle Filling Capping Labeling And Sealing Machine |
High-Speed Packaging Solution
Product Overview
Our Automatic Bottle Filling Capping Labeling And Sealing Machine
represents the pinnacle of integrated packaging technology,
designed to streamline your production line with unmatched
efficiency and precision. This all-in-one system combines four
critical packaging processes into a seamless operation, catering to
industries including food & beverage, pharmaceuticals, cosmetics,
and household chemicals. Engineered to meet strict EU and US
regulatory standards, this machine delivers consistent performance
while reducing operational costs and environmental impact.
Technical Specifications
Parameter | Details |
Production Capacity | 1,000 - 40,000 bottles/hour (configurable by model) |
Filling Accuracy | ±0.5% for free-flowing liquids; ±1% for viscous products |
Fill Volume Range | 5ml - 10L (adjustable with quick-changeover parts) |
Bottle Compatibility | Diameter: 50 - 90mm; Height: 180 - 300mm (glass/plastic bottles) |
Capping Technology | Multi-system compatible: screw caps, ROPP caps, crown caps, and
child-resistant closures |
Labeling Precision | ±0.5mm positioning accuracy with support for wrap-around,
front/back, and neck labels |
Sealing Methods | Induction sealing, heat sealing, and vacuum sealing options |
Power Requirements | 5.03 - 10.63kW (depending on model); 220V/380V AC 3-phase |
Air Supply | 0.7MPa compressed air; 600 - 800L/min |
Dimensions | 91"×62"×99" to 215"×130"×115" (without conveyor) |
Certification | CE, FDA, ISO 9001, and cGMP compliant |
Material Construction | 304 stainless steel contact parts; food-grade lubricants |
Table 1: Standard technical specifications (custom configurations
available)
Key Features
Integrated Four-in-One Operation
This machine combines rinsing, filling, capping, and labeling
functions into a single synchronized system, eliminating transfer
losses between separate machines and reducing production line
footprint by up to 40% compared to standalone equipment. The
seamless integration ensures consistent product handling from empty
bottle to finished package.
Adaptive Filling Technology
Equipped with both volumetric piston and gravity filling systems,
the machine handles diverse product viscosities—from water-thin
liquids to thick pastes with particles—while maintaining precision
filling accuracy. The servo-driven filling heads automatically
adjust to different bottle sizes with minimal changeover time.
Intelligent Process Control
Featuring a PLC control system with 10.1" HMI touchscreen,
operators can store up to 100 product recipes for quick recall.
Real-time monitoring displays production metrics, error alerts, and
maintenance reminders, while electronic torque control ensures
consistent capping pressure across all bottles.
Energy & Resource Efficiency
Incorporating advanced vacuum technology, the system reduces CO₂
consumption by up to 60% compared to conventional filling machines.
The energy-efficient design cuts power usage by 20-30%, while
optimized water circulation minimizes wastewater during bottle
rinsing.
Compliance & Safety
The self-contained cleanroom enclosure with HEPA filtration
maintains Class 8 cleanliness standards, making it suitable for
pharmaceutical and food applications. Polycarbonate guarding with
electronic interlocks ensures operator safety, while all contact
parts meet FDA and EU 10/2011 food contact regulations.
Modular Expandability
Designed with a platform system architecture, the machine accepts
future upgrades including additional filling heads, advanced
inspection systems, and alternative capping modules. This
scalability allows businesses to adapt to changing production needs
without full equipment replacement.
Our Advantages
Engineering Excellence
With over 15 years of packaging machinery expertise, our R&D
team has developed 12 patented technologies for filling and sealing
applications. Each machine undergoes 72 hours of continuous testing
before shipment to ensure reliability.
Global Regulatory Expertise
Our technical team specializes in helping clients navigate regional
compliance requirements. We provide full documentation packages
including validation protocols, material certificates, and
performance qualifications to simplify regulatory approvals.
Turnkey Solutions
We offer comprehensive services from initial line design to
installation and commissioning. Our typical project timeline
includes:
- 3D layout design within 5 business days
- Factory acceptance testing (FAT) with client
- On-site installation in 7-10 days
- Operator training and process optimization
After-Sales Support
Our global service network guarantees response times within 24
hours and on-site support within 48 hours for EU, US, and Asian
markets. We maintain a 98% spare parts availability rate and offer
extended warranty options up to 5 years.
Sustainable Innovation
We're committed to eco-friendly manufacturing. Our machines reduce
plastic waste through precise filling, and our energy recovery
systems lower carbon footprints. We've helped clients achieve 30%
average water savings and 25% energy reduction compared to their
previous equipment.
Frequently Asked Questions (FAQ)
Q: What types of liquids can this machine handle?
A: The system efficiently processes a wide range including
water-based liquids, oils, syrups, sauces with particles, alcoholic
beverages, and pharmaceutical liquids. Specialized configurations
are available for carbonated drinks and volatile substances.
Q: How long does it take to change between bottle sizes?
A: Quick-changeover design allows size adjustments in under 30
minutes using tool-free settings and stored recipes. Major format
changes typically require 2-3 hours with our dedicated change parts
kits.
Q: What is the minimum order quantity for custom configurations?
A: We accept custom orders for single machines with no MOQ
requirement. Volume discounts apply for multi-machine orders or
complete line installations.
Q: Does the machine require a dedicated cleanroom environment?
A: No, the integrated cleanroom enclosure with HEPA filtration
creates a self-contained Class 8 environment, eliminating the need
for expensive facility modifications in most cases.
Q: How is the machine serviced internationally?
A: We maintain regional service centers in Germany, USA, China, and
Brazil. For other regions, our technical partners provide local
support, while our remote diagnostic system resolves 70% of issues
without on-site visits.
Q: Can the machine integrate with existing production lines?
A: Yes, our engineering team designs custom conveyor interfaces and
control system integrations to connect with most existing packaging
equipment. We provide full compatibility testing prior to
installation.
Q: What sustainability features does the machine offer?
A: Our energy recovery system reduces power consumption by 20-30%,
while optimized rinsing cycles cut water usage by up to 45%. The
machine's durable construction ensures a 15+ year service life, and
all components are 95% recyclable at end-of-life.
