Multifunction Wire Forming Machine Servo Motors Spring Machine
Introduction
After entering the 21st century, due to the development of
technology, labor costs are generally higher and higher, and
unmanned chemical factories are becoming more and more frequent.
Ordinary cam spring machines can no longer meet the current spring
production. The attention of the market and the favor of young
people. The birth of the camless spring machine greatly saves labor
costs and adjustment time, shortens the spring samples time, that
is more efficient, and more satisfied with customers, ensuring the
normal production of products and timely service to customers, and
factory orders can continue. It is good solution for spring
industry.
The camless spring machine can produce springs with wire diameters
of 0.3-2.5mm and wire forming products. It adopts a unique cam-free
and rocker-free design, independently controlled by multiple sets
of servo motors, and the commissioning time is more than 50% faster
than traditional cam machines, and it is easy to produce, accurate
in positioning, and stable in operation.
1. Have the advantages of the traditional 8-jaw cam machine;
2. Easier, faster and more precise production of difficult springs
3. The 8 arms adopt double guide rails, which are small in wear and
easy to maintain and clean to ensure accuracy and strength. It can
process 2.5mm high carbon steel wire for a long time.
4. There is no heat generated by the collision machine, the
composite tool completes all the processes, and the loss is low.
5. Intelligent module, automatic detection and alarm system.
6. Windows operation, Chinese and English version, simple
operation, easy to learn and use.
7. It is suitable for the production of high-precision spring
products required for the molding of automobiles, motorcycles,
bicycles and other vehicles and entertainment and fitness
equipment.
8. It can produce all kinds of special-shaped springs, compression
springs, tension springs, torsion springs, double torsion springs,
volute springs, flat wire springs (clockwork springs) and various
wire forming, etc.
Technical data
| HYD-25T-10A Twelve Axes Cam-Less CNC Spring Making Machine |
| Name | Description |
| Axes | 11 axes |
| lead rail | distance of run 80mm |
| wire feed roller | 2 pairs |
| max wire feed speed | 110m/min |
| max tolerance | ±0.03(length) |
| wire diameter | 0.3--2.5mm |
| machine weight | 1300KG |
| machine dimension | 2400mm*1350mm*1900mm |
| servo motor | Sanyo |
| control system | 1 Set |
Packing
Wooden case
Spring Industry Development
The large equipment demand of domestic spring manufacturers has
promoted the rapid rise of the domestic spring machine industry,
and has gradually narrowed the gap with foreign spring machines. In
order to better meet the needs of industrial spring processing,
spring machines need to innovate and develop in many aspects.
Improvement of efficiency and forming ability:
The performance of the spring machine is definitely the most
concerned factor for customers. As the accuracy and shape
requirements of the spring parts in various fields become higher
and higher, this will also further improve the processing forming
ability and processing accuracy of the spring machine equipment.
Meet customers' spring processing and production needs. Moreover,
the processing efficiency of the spring must be improved to meet
the needs of the continuous and rapid development of spring
manufacturers.
Intelligent operation of the system:
The computer operating system is referred to as the operation
command center of the spring machine. The expandable system
functions and the compatible integrated mainboard data port provide
strong support and possibility for the multi-functional embodiment
of the spring machine. For example, a high-definition video system
monitoring device is used in a computer compression spring machine.
During the winding and forming process of the product, the
parameter command of the spring is adjusted through the image
monitoring, which can automatically align each component to the
optimal working point, so that the spring can be formed. The
process becomes efficient, stable and safe.
Simplified use of operation:
The operation and debugging of the traditional spring machine is
relatively complicated, and it often requires experienced masters
to operate. This has a high threshold for operators. Therefore, the
optimization and upgrade of the spring machine computer system and
the continuous improvement of the spring mechanism can be used. The
operation of the spring machine is gradually simplified. For
example, in the spring forming process, the editing function in the
system can be used to help users easily adjust the effective number
of turns, free length and wire feeding speed of the spring. In
addition, different parameters can be displayed through different
color markings, instead of relying on The manual correction of
experience is more conducive to the skilled use of the equipment by
the operator.
Development of detection functions:
Pay attention to the detection function of the spring machine, and
the upgrade and perfection of the spring machine function can be
guaranteed through the expandable and compatible functions of the
operating system. For example, the development and application of
multi-axis servo control systems, the expansion and compatibility
of multiple data ports, the application of high-resolution image
detection functions and the use of intelligent calibration
functions, and the use of real-time detection functions to improve
and control the accuracy of products.
Certificates
CE
