Inspection system | Application | After stencil printing, pre/post reflow oven, pre/post wave
soldering, FPC etc | |
Program mode | Manual programming, auto programming, CAD data importing, dual
track independent programming. | |
| Stencil printing: Solder unavailability, insufficient or excessive
solder, solder misalignment, bridging, stain, scratch etc. |
Inspection Items | Component defect: missing or excessive component, misalignment,
uneven, edging, opposite mounting, wrong or bad component etc. |
| Soldering defect: excessive or missing solder, empty soldering,
bridging, solder ball, IC NG ,copper stain etc. |
Calculation Method | Machine learning, color calculation, color extraction, gray scale
operation, image contrast, OCV/OCR etc. |
Inspection mode | PCB fully covered, with array and bad marking function, one set of
motion and imaging mechanism, dual track time-sharing independent
inspection, can operate on a single track mode. |
SPC statistics function | Fully record the test data and make analysis, with high flexibility
to check production and quality status |
| Component Angle | Support 0 ~ 359 ° rotation, with a minimum angle distance of 1 ° |
| Minimum component | 01005 chip, 0.3 pitch IC |
Optical system |
Camera | Full color high speed industrial digital camera , 5 million pix/12
million pix/ 20 million pix camera are optional. |
| Lens resolution | 10um/15um/18um/20um/25um, can be customized |
lighting source | Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base
on demand, optional top axial light. |
Computer system | OS | Windows7, 64bit |
| Monitor | 22 inch,16:10 |
| VGA | Build in graphic card, (discrete graphic optional) |
| CPU | Intel E3 or same level |
| GPU | Optional |
| RAM | 16GB |
| HDD | 1TB , (SSD optional) |
Software | Language | Chinese and English |
| Access right control | Administrator, programmer and operator three-level login permission
control |
Mechanical system |
Moving and inspection mode | The front and rear tracks are adjusted independently. The two
tracks enter and exit the board independently and automatically,
with optional L-R / R-L direction. the stepping motor transports
the PCB and adjust track width, and the XY servo motor drives the
camera to take pictures. |
Track adjustment | The front and rear guide rails are independently and automatically
adjusted to support different rail widths |
| PCB fixed mode | Automatic fixture |
PCB dimension | 50*50mm(Min)～460*360mm(Max) when dual
rails,50*50mm(Min)～460*650mm(Max) when single rail, can be
customized |
| PCB thickness | 0.3～5.0mm |
| PCB weight | Max:3KG |
| PCB edge | 3mm,can be custom-made base on need |
| PCB bending | ＜5mm or 3% of PCB Diagonal length |
| PCB component height | Top:35mm,Bottom:30mm , adjustable, can be customized base on need |
| XY driving system | AC servo motor, precise ball screw |
| XY moving speed | Max:830mm/s |
| XY positioning accuracy | ≦8um |
General parameters | Machine dimension | L1440 * W1000 * H1620 mm |
| Power | AC220V,50/60Hz,1.5KW |
| PCB height from ground | 900±20mm |
| Machine weight | 700KG |
| Communication with production line device |
Smema |
| Air pressure | 0.4 - 0.8 MPa, optional electric control to instead air pressure
requirements |
| Safety standard | CE safety standard |
| Environment temperature and humidity | 10～35℃,35～80％ RH (un- condensing) |
| Optional | Maintenance station, offline programming system, SPC servo, bar
code system, MES connection. |
