Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic
Washing, Hot Wind Oven Drying With Peristaltic Pump
Automatic Vial Filling Line for Lyophilized Powder: Precision Meets
Sterility
Elevate your pharmaceutical production with our LYKXGF2-30 Vial Filling Line, a fully integrated solution designed for lyophilized powder
applications. Combining ultrasonic washing, hot wind oven drying,
and peristaltic pump technology, this vial filling line ensures GMP-compliant, contamination-free workflows while maximizing efficiency for 2-30ml vial formats.
Core Innovations:
1️⃣ Ultrasonic Washing System: Advanced multi-stage cleaning removes 99.9% of particulate
residues, preparing vials for ultra-sterile lyophilization
processes.
2️⃣ Hot Wind Oven Drying: Precision-controlled airflow and temperature (50-120°C
adjustable) guarantee moisture-free vials within 15 minutes,
critical for moisture-sensitive powders.
3️⃣ Peristaltic Pump Filling: ±1% dosing accuracy ensures uniform powder distribution, ideal
for high-value biologics and vaccines.
Automatic Vial Filling Line Spec:
| technical parameters |
| |
| model | LYQCL120+LYASMR
620/48+LYKGF12 |
| Adaptive specification | 2-30ml
national standard vials |
| Capacity | 6000-26000 pcs/h |
| Clarity | ＞99% |
| Breakage rate | ≤0.5%(whole line) |
| Loading error | ±0.5-2%(according to pharmacopoeia standard) |
| Fresh water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h |
| Cleaning compressed air consumption and pressure | 0.3-0.6Mpa / 35-80m³/h |
| Pass rate of Plugging | more than 99% |
| Pass rate of Capping | more than 99% |
| Vacuum pumping speed | 60m³/h(external distribution) |
| Exhaust volume | 3500-4800m³/h |
| Net weight | 9000(kg) |
| Total power | around 110kw 380V 50HZ |
| Outline size | around 13200x2260x2445mm |
Why Choose This Vial Filling Line?
- End-to-End Automation: Seamless integration from washing to capping reduces human
intervention by 80%, minimizing cross-contamination risks.
- Energy-Smart Design: Low-power motors and heat-recovery systems cut energy costs by
30%, aligning with sustainable production goals.
- FDA/WHO Compliance: Built-in CIP/SIP functions and real-time monitoring meet strict
regulatory requirements for sterile injectables.
Ideal For:
✔️ Lyophilized Vaccines: Maintain antigen stability with inert gas purging during filling.
✔️ Biotech APIs: Gentle handling preserves protein integrity for biologics.
✔️ Diagnostic Reagents: High-speed filling (up to 500 vials/min) supports large-scale IVD
kit production.
Upgrade Your Facility Today
Engineered for reliability in harsh environments (tested at
45°C/85% RH), this vial filling line is trusted by leading Middle
Eastern pharma giants for antibiotic and insulin production.
Request a live demo to see how our technology can slash your
downtime by 40%!
Solution-Service:
Lingyao, We are where you are!
We are qualified to provide the following services:
- 7 days/24 hours Quick Service Response
- Site Installation, Commissioning, SAT and Training
- Accompanying production services
- Periodic Maintenance and Emergency
- Preventative Maintenance
- Remote Access
- Annual Maintenance Contract (AMC)
- Spare Parts Supply
- Modernization through Upgrade and Refurbishment
