Product Description:
Induction Quenching Machine
Induction quenching machine is a type of induction heating machine.
It employs a closed-loop system that uses an alternating current
(AC) power source to generate high-frequency magnetic fields, which
are used to rapidly heat and quench metal materials. This makes it
an effective and popular choice for various applications such as
steel processing, casting, and forging.
Because of its effectiveness and convenience, the induction
quenching machine is used in many different industries. Its usage
is wide-ranging, from metallurgical and electrical, to automobile
and machinery manufacturing. It works by generating electromagnetic
fields that heat the workpiece, and then rapidly quenching or
tempering it by using either water or air.
Features:
Induction quenching equipment is a specialized machine that is
designed to heat and cool metal materials quickly and efficiently.
This machine has unique features that make it a powerful and
precise tool for heating and cooling metal materials.
The induction power supply is the main component of this equipment,
providing high-frequency magnetic waves to heat the metal material.
Meanwhile, a load line monitors and controls the heating process to
maintain the desired temperature. A capacitor stores energy and
releases it during the heating process and helps keep the
temperature from fluctuating. A transformer adjusts the power
supply's output voltage and current for accurate control over the
process. And an inductor generates a high-frequency magnetic field
to heat the metal material. This inductor can have many forms, such
as a horizontal type, vertical type, and special machine, to fit
different needs.
The quenching system is responsible for cooling the metal material
after it has been heated. It can be either a direct system, in
which heating and cooling happen at the same time, or a separate
system with a spray quench ring with quench holes that face the
rotating part. A machine tool holds and rotates the metal material
during the process to make sure it is heated and cooled evenly.
Finally, a precise temperature control system keeps the temperature
of the metal material constant throughout the process.
Technical Parameters:
| Product Name | Parameters |
|---|
| Induction Quenching Machine | Temperature Control: Digital Display |
| Quenching Speed: 0-20m/min |
| Quenching Precision: ±0.1mm |
| Cooling System: Water Cooling |
| Input Voltage: 3 Phase |
| Quenching Depth: 0-20mm |
| Control System: DSP+FPGA Full Digital Control |
| Power Supply: AC380V/50Hz |
| Safety System: Emergency Stop Button |
Applications:
Induction quenching machines are versatile and widely used in many
industries for heat treatment of metals and alloys. For hardening steel parts such as gears, shafts, bolts, and cutting
tools, the steel is heated to a specific temperature and then
rapidly cooled with a quenching medium like oil or water. Similarly, steel parts can be tempered -- a process to reduce the
hardness while maintaining strength and toughness -- by using
induction quenching after hardening. A case hardening process,
which increases the wear resistance of steel parts, can be done by
heating the steel to a specific temperature and then exposing it to
a carburizing medium such as oil and slowly cooling it to allow the
carbon to diffuse into the surface of the steel.
Induction quenching can also be used to heat treat non-ferrous
metals like aluminum, copper, and brass, with variations in the
temperatures and quenching media used as compared to the process of
treating steel. Besides industrial usage, induction quenching
machines are also used in research and development to study the
effects of heat treatment on different materials and to develop new
heat treatment processes.
Customization:
Induction Quenching Machine
- Brand Name: GY
- Place of Origin: CHINA
- Certification: CE, FCC,SGS
- Minimum Order Quantity: 1 SET
- Price: NEGOTIATION
- Packaging Details: WOODEN BOX
- Delivery Time: 7-30 WORKDAYS
- Payment Terms: 100% TT
- Supply Ability: 500SETS/MONTH
- Quenching Hardness: HRC50-60
- Temperature Control: Digital Display
- Quenching Mode: Induction Quenching
- Heating Mode: Induction Heating
- Quenching Precision: ±0.1mm
Features:
- Induction Surface Treating Unit
- Induction Temperature Treating Machine
- Induction Quench Heat Treater
Support and Services:
Induction Quenching Machine Technical Support and Service
We provide comprehensive technical support and service for our
Induction Quenching Machines to ensure that our customers are able
to maximize the use of their machines. Our technical support and
service includes:
- 24/7 technical phone support
- Remote diagnostics and troubleshooting
- On-site installation and maintenance
- Regular system updates and upgrades
- Training and user support
- Parts and repairs
Our highly trained technicians are ready to provide our customers
with the best quality service and support.
