| System operating parameters |
| Dimensions | See the design drawings for details | Power and frequency | 220V 20A 50HZ |
| Total power | 3kw ~ 4kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | Top area | Black,sopt,dirt,size,burr,flash,hole | >0.5mm | 99% | 300pcs/min |
| 4 | Side area | >0.5mm |
| 1 | Bottom area | >0.5mm |
**Remark:Black spots, cracks and other defect features
(heterochromatic), the gray value contrast difference corresponding
to the detection index must be greater than 30 (it can be
understood as: put the sample at a distance of about 30cm, and the
defect features that can be seen by visual inspection ), which can
be effectively detected. If the sample has transparent oil stains
or light-colored black spots, and the gray value contrast
difference is low (less than 30), the detection effect cannot be
achieved.
Overview:
The overall equipment integrates mechanical mechanism, visual
optical hardware and detection system software, rejecting and
counting devices for defective products. The products to be
inspected are sorted by the vibrating plate (not included in this
plan), and are stable and orderly. They are sent to the glass
turntable inspection station for sequential inspection. After
comparing and analyzing the image processing software with the
standardized sample, the good and bad products are judged.
The bottle cap inspection equipment is equipped with 6 sets of
high-resolution industrial cameras to conduct a comprehensive
inspection of the geometric dimensions and appearance defects of
key points such as the top surface, side surface, and concave
surface of the bottle cap.
The whole set of testing equipment includes mechanical parts,
visual electronic hardware and testing system software.
Inspection principle
Our company's design scheme adopts 16 sets of high-pixel area array
industrial cameras and high-performance strobe light sources, and
conducts comprehensive inspections on the top, side, and concave
defects of the product. The design inspection speed of the entire
set of inspection equipment is 400 pieces/minute , The equipment
can operate 7*24 hours a day, and the unqualified products can be
automatically eliminated online.
After-sale service
The company has a complete technical service team and rapid
response mechanism, and has dedicated service specialists for each
customer, who can receive technical consultation and fault reports
from customers at any time. And to ensure rapid response to
customer emergencies, to ensure that customers receive satisfactory
service.During the epidemic or due to special reasons, when
after-sales engineers are unable to reach the site, the service
center can remotely adjust customer equipment for troubleshooting
and technical consultation.
After the equipment arrives at the customer site, the after-sales
engineer arrives in time to carry out equipment installation,
commissioning, and operation training. The product quality of the
whole machine is traceable, and the quality warranty period is 1
year from the date of acceptance. In the event of non-human faults
during the warranty period, after-sales engineers will quickly
arrive at the site or provide remote guidance for free maintenance.
