LED Light Power Wire and Cable Extrusion/Extrusion Machine
Manufacturer
1. Technical parameter:
| Model | D50 | D70 | D90 | D120 |
| Diameter of wire core | 0.4mm-2.5mm | 1.5mm-8mm | 4mm-15mm | 10mm-50mm |
| Diameter of finished | 1.5mm-3.5mm | 1.8mm-10mm | 5mm-20mm | 15mm-70mm |
| Extrusion capacity | 100kg/h | 200kg/h | 300kg/h | 500kg/h |
2. Characteristics:
High Precision Extrusion: The machine line boasts exceptional
precision in extruding low voltage electric cables, ensuring
consistent diameter and quality throughout the production process.
This precision is essential for meeting industry standards and
ensuring the reliability of the cables.
Advanced Automation: Incorporating cutting-edge automation
technology, the machine line minimizes human intervention and
maximizes efficiency. Automated controls regulate parameters such
as temperature, pressure, and speed, optimizing the extrusion
process for consistent results and reduced production time.
Customizable Configurations: Designed to accommodate various cable
specifications and production requirements, the machine line offers
customizable configurations. This flexibility allows manufacturers
to adapt the equipment to their specific needs, whether it be
different cable types, sizes, or production volumes.
Energy Efficiency: With a focus on sustainability and
cost-effectiveness, the machine line is engineered for energy
efficiency. Features such as energy-saving motors, efficient
heating systems, and optimized process control contribute to lower
energy consumption and operating costs over the long term.
Robust Construction: Built to withstand the rigors of continuous
operation, the machine line features a robust construction using
high-quality materials. This ensures durability and longevity,
minimizing downtime and maintenance requirements for enhanced
productivity.
User-Friendly Interface: Equipped with an intuitive user interface,
the machine line facilitates ease of operation and monitoring for
operators. Touchscreen panels or graphical interfaces provide
real-time data visualization, diagnostic tools, and remote access
capabilities, enhancing operational efficiency and troubleshooting.
Compliance with International Standards: Meeting stringent quality
and safety standards is a hallmark of the machine line.
Manufacturers adhere to international standards such as ISO, CE,
and UL, ensuring that the produced cables meet regulatory
requirements and industry certifications for reliability and
safety.
Scalability and Modular Design: The modular design of the machine
line allows for scalability and expansion to accommodate future
growth or changes in production demands. Additional extruders,
cooling systems, or auxiliary equipment can be seamlessly
integrated into the existing setup, providing versatility and
investment protection.
3. Maintenance of cable extrusion production line:
Regular Cleaning: Clean the extruder regularly to prevent buildup
of debris, dust, or melted material. Use appropriate cleaning tools
and solvents recommended by the manufacturer.
Inspect Wear Parts: Check wear parts such as screws, barrels,
nozzles, and dies for signs of wear and tear. Replace them if
necessary to maintain quality and consistency in cable production.
Lubrication: Lubricate moving parts according to the manufacturer's
recommendations. This prevents friction and reduces the risk of
breakdowns.
Temperature Calibration: Regularly calibrate temperature settings
to ensure accurate melting and extrusion of the cable material.
This helps in maintaining product quality and consistency.
Check Electrical Components: Inspect electrical components such as
heaters, sensors, and controls for any signs of damage or
malfunction. Replace or repair as needed to prevent electrical
issues.
Safety Checks: Ensure all safety features are functional, including
emergency stop buttons, safety guards, and interlocks. Safety
should always be a top priority in operating machinery.
Training: Train operators on proper usage and maintenance
procedures. Well-trained personnel are essential for efficient
operation and early detection of potential issues.
Record Keeping: Maintain a maintenance log to track all maintenance
activities, including inspections, repairs, and replacements. This
helps in identifying patterns and planning future maintenance
schedules.
Consult Manufacturer Guidelines: Follow the manufacturer's
maintenance guidelines and recommendations specific to your cable
extruder model. They may provide detailed instructions for optimal
performance and longevity.
Emergency Preparedness: Have contingency plans in place for
unexpected breakdowns or emergencies. This may include having spare
parts on hand or access to technical support from the manufacturer.
4. FAQ:
Dear customers, there are several models for the cable extrusion
production line. In order to recommend the suitabe model, we'd like
to learn some information:
1. Bare wire diameter
2. Soft wire or hard wire
3. Insulation/Sheath layer thickness
4. Whether with color strips?
Best regards
5. Reference photos
Cable extrusion, Extruder machine, Wire and cable production,
Plastic extrusion, Thermoplastic materials, Coating process,
Extrusion die, Conductor insulation, Multi-layer extrusion, Screw
design, Barrel heating, Cooling system, Extrusion speed, Material
feed system, Cable sheathing, PVC/PE/XLPE extrusion, Cross-linking
process, Quality control, Production efficiency, Cable types (e.g.,
power, communication), Extrusion line, Electrical properties,
Tension control, Maintenance and servicing, Automation and control
systems
