2500mm Vertical Gas Filling Vacuum Insulating Glass Production Line for Performance

B:Technical parameters:

Dimensions	24000mmx1500mmX3600mm
Max glass size can make	2500mm x3500mm
The largest inflatable glass that can be processed	2500mmx3100mm
Minimum glass size that can be processed	350mm x 500mm
Singel glass thickness can wash	4mm -15mm
Minimum glass size that can be processed	15mm - 60mm
Glass shape	Same size rectangular
Best cleaning speed	4 -8m/min
Transmission speed	0-30m/min
Maximum glass weight	250kg/m
control method	Touch screen
Brush	6 PCS
Power	35kw , 380V (50HZ)
External wiring entrance	10 M2 wire, 63A circuit breaker (5 wires)

Main configuration details:

NO.	Item	Orignal/Brand
1	PLC	LS South Korea/ LS
2	Touch screen	LS South Korea/ LS
3	Frequency converter	LS South Korea/ LS
4	Bracket	France /Schneiders
5	Bracket	France /Schneiders
6	AC contactor	France /Schneiders
7	AC contactor	France /Schneiders
8	switching power supply	France /Schneiders
9	relay
10	Photoelectric switch	Korean/ Ultranics
11	The electromagnetic valve	Taiwan /Yadeke
12	bottleneck	France /Schneiders
13	Second gear switch	France /Schneiders
14	Foot switch	France /Schneiders
15	Emergency stop switch	France /Schneiders
16	Water pump	China/Jinlong
17	Wind door cylinder	Taiwan /Yadeke
18	Brush	High temperature resistant wool
19	Rubber roller	Silica rubber
20	Geared motor	China
21	Plate pressing motor	LS LS South Korea/ L
22	Combination drive cylinder	Taiwan /Yadeke
23	triplet	Taiwan /Yadeke

PATENT:
1.This utility model patent discloses an automatic inflation mechanism in the pressed section plate of an insulating glass production line.
The utility model includes an inflation plate with an inflation nozzle at the bottom, and a screw driving mechanism that drives one side of the front pressure plate to open and form a certain angle with the rear pressure plate.
2.Our company's new inflatable front plate screw rod opens and has a patented dust-proof structure.
3.Patented automatic recognition of walking structure based on glass size sealing air curtain;
4.The suction cup automatically turns on the gas-saving mode according to the size of the glass. Patented structure;
5.Patented structure for instantaneous control of high and low pressure according to glass size, efficient and gas-saving mode.
6.Advantages: Convenient for automatic control, high production efficiency, internal and external integration, solving the problem of low production efficiency of manual argon filling. The motion controller ensures that the argon content of insulating glass is ≥85% (GB/T11944-2012 new national standard, European standard EN1279)

C:Product characteristics:

1.The whole motor uses a PLC programmable controller, which adopts a proface touch screen, which is easy to operate and dynamically displays equipment operation and fault conditions. The frequency converter, proximity switch, button switch, rotary switch, and indicator light are all imported components.
2.The cleaning section adopts special protection. The three pairs of brushes all use soft high-temperature wires to prevent the coated glass film layer from being damaged. The glass conveying section is equipped with an automatic recognition system for coated glass to fully ensure the correct cleaning and lamination of coated glass.
3.Glass cleanliness check function: through the combination of dark blue background and white fluorescent lamp, it is convenient to check the cleanliness of the glass surface.
4.The supporting wheel transmission function of the air-drying chamber: The traditional structure uses a multi-channel roller clamping method to drive the glass out of the drying chamber, which easily causes clamp marks on the glass surface. Our company adopts a supporting wheel structure so that the edge of the glass is transported on the transmission mechanism without clamping. mark.
5.High pressing accuracy: It is driven by hydraulic pressure, and the movement adopts two-way linear guide rails. The rear panel has an automatic guide and positioning function to fully ensure that the two panels are pressed in parallel. According to the size of the insulating glass panel, it is equipped with a pressure regulating function to ensure the time Adjustable according to glass size.
6.The entire line has super functions and can produce normal (double-layer), three-layer, special-shaped (one side is straight), and curtain wall glass, LOW-E glass.

Automatic Sealing Robot: GM-FJX2535

product Overview:

1.Adopting Japanese Yaskawa servo bus control system, the technology is mature and the operation is stable and reliable.

2.The sealling machine adopts four-stage independent operation. When the glass length is greater than 1.75 meters, the whole section is linked. When the glass length is less than 1.75 meters, each section operates independently to maximize the glue speed.

3.The electronic proportioning system is used to control the glue mixing ratio, which is easy to adjust and the proportion is accurate. It is especially suitable for high-efficiency curtain wall glass gluing. The glue is automatically adjusted according to the glue width and glue amount depth, and can meet the needs of aluminum strip width glueing from 6A to 27A.

4.The input and output are transported by full servo motors, which have large bearing capacity and high transmission efficiency. The glued glass is output by a specially designed transmission system of tank chains, which can automatically center according to the thickness of the glass to prevent sticking.

5.Three-glass and two-chamber glass can be sealled in one , and the glue can be applied cleanly and quickly.

6.Applicable types of glue: two-component polysulfide glue or silicone sealant and silicone structural glue.
7.Adopting motion controller and touch screen operating system, simple operation and stable operation
8.Automatically measure the thickness of aluminum strips, automatically adjust gluing data, and have humanized functions to solve the problem of automated production of bulk orders.
9.The automatic corner trimming device automatically applies glue to correct the four corners while applying glue. Once the glue is applied, the finished product is ready, and the corners are beautiful and practical.

The standard configuration consists of the following parts:

1.Transmission section X 4 (tank chain specially designed to prevent wear)
2.Suction cups (Festosol)
3.Console (human-machine intelligent control system
4.Sealling control system (Yaskawa, Japan)
5.Sealling motor (Multiple patents, industry breakthrough design)
6.Pressure plate glue supply system (single and double options available)

Technical parameters:

Machine dimensions	9800mmx1600mmx3400mm
Max glass size	2500mm x 3500mm
Min glass size	300mm x 350mm
Glue thickness	2mm -15mm
Insulating glass finished product thickness	12mm - 60mm
Singe glass thickness	3-15mm
Sealing speed	4-40 meters/minute (6A spacer bar, 5mm glue depth specification bar)
Transmission speed	4 - 40m/min
Load weight	300kg/m
Sealing ambient temperature	15-40ºC
Control method	touchscreen
Gas source	Pressure 6Bar Maximum air consumption 2.0Ms/min
Power	12kw , 380V (50HZ)
External wiring entrance	10M2 wire 63A circuit breaker (5 wires)

Main configuration details:

Servo motors and drives:

No.	ITEM	BRAND
1	Servo motor driver	Yaskawa
2	Stepper Motor Driver	Shenzhen Lesai
3	10.4 Touch screen 10.4 inches	Taiwan Wei Lu
5	Motion Controller	Yaskawa
6	PLC module	Yaskawa
7	Frequency converter	Yaskawa
8	Low voltage electrical appliances	Schneiders
9	Photoelectric switch	Korea Autonics

Pneumatic Components:

No.	ITEM	BRAND
1	The electromagnetic valve	Taiwan Yadeke
2	Vacuum suction cup	Festos, Germany
3	Vacuum generator	Festos, Germany
4	Precision pressure reducing valve	SMC Japan SMC
5	Electric proportional valve	SMC Japan SMC
6	Oil mist separator	SMC Japan SMC

Guide rails, sliders and accessories:

No.	Iterm	Specification	Material	Brand/Origin	Model
1	Linear slide	HGW 25CC	high frequency processing	TAIWAN	HSR25
2	Linear slide	HGW 15CC	high frequency processing	TAIWAN	Z2-25×50
3	Deep groove ball bearing	6202		CHINA HARBIN	LMEK25L
4	Extended square flange linear bearing	LMEK25LUU		CHINA

Parameters:

ITEM	DATAS
Sealing speed	4-40m/min
Min glass size	450×500mm(L×H)
Max glass size	2500x3500mm(L×H)
Air pressure	0.5-0.8MPa
Total power	9.4kW
Machine dimension	9800×1600×3400mm(L×W×H)

Advantage:
1.There are no technical requirements for the staff, as long as they can operate the machine, it saves labor. The whole process only requires 3 or 4 workers, one to put the glass, one to put the hollow aluminum strips, and one to hold the pieces of insulating glass together. Just move it down. If you need to manage the molecular sieve, you can add another worker.
2. The efficiency of gluing is high, and 600 square meters of gluing can be completed every day.
3. The glue is applied evenly and fully, with guaranteed quality and good sealing. The problems of fogging, water intrusion and mold in the insulating glass can also be solved.
4. Automatic side thickness. For insulating glass with different thicknesses, there is no need to enter the size. Gluing can be applied directly and automatically. It is easy to operate and saves time. This solves the difficulty of automating glue application in the door and window industry.


Full-automatic spacer bending machine: MODEL:GM-ZWJA


Main features :
1) Adopt PLC control system and touch human-machine interface. Multi-screen clear and technical
parameter simply input.
2) Feeding material and bending aluminum spacer by servo motor guarantees the precision of the bending
form (angle and arc).
3) Aluminum frame have smooth arc, which is beautiful after butyl coating.
4) Bending aluminum frame and theoretical size error is less than 1mm, high speed, high efficiency.
5) Can feed four different size of aluminum spacer with four store tanks.
6) Automatic avoid spacer joint when bending and cutting spacer.
7) Can do shaped aluminum frame.
8) Can bend the warm spacers as follows:

Technical parameters:

Maximum processing size	2000mm x 2000mm(There is no limit to the scale of docking between two frames)
Minimum machining size	300mm x 300mm
Dimensions	10000mm*2200mm*2600mm
Air pressure	0.4-0.7Mpa
Aluminum bar requirements	6A-27AHollow aluminum strip
Aluminum wall thickness	0.3~0.5mm
Power supply	380V 50HZ 4KW

Automatic Desiccant Filling Machine:GM-FZS


1.PLC control system, human-machine friendly interface, simple operation;
2.Filling under closed conditions solves the problem of dryer water absorber failure, improves efficiency and the life of insulating glass, and is an essential equipment in the production of bending insulating glass;
3.The core controls adopt imported brands;
4.Holes are punched in the middle of the back of the aluminum strip, filled and automatically sealed;
5.Can be filled with automatic bending and forming aluminum frames and ordinary straight-inserted aluminum frames;
6.The filling height can be adjusted according to the size of the aluminum frame;
7.Unique advanced feeding device can automatically replenish materials.

Parameter:

Item	Data
Maximum processing size	2000mm x 2000mm
Minimum machining size	350mm x 350mm
Molecular sieve diameter	0.5-0.8mm
Aluminum bar width	6-24m
Air pressure	0.5-0.8Mpa
Power supply	220V 50Hz

Butyl coating machine: GM-TBJA

1.The glue head is a floating soft connection with vertical movement and automatic guidance. The pressure around the glue tank and piston is even, which overcomes the shortcomings of easy wear at the bottom of the horizontal glue tank.
2.This machine is controlled by PLC and operated by human-machine interface. It can automatically and accurately complete the gluing action. It has multi-speed adjustment and high production efficiency.
3.Using a stainless steel work surface and equipped with a positioning device, this machine is suitable for square, rectangular, and round aluminum spacer frames of various specifications.
4.High temperature resistant sealing design solves the common problem of glue leakage in coating machines.
5.The machine is divided into hydraulic system and gas-liquid system for pressurization work.
6.The large hydraulic station structure adopts Japanese Yuken technology and components to provide stable pressure.

Parameters:

Item	Data
Physical dimension	3100mm x 900mm x 1300mm
Processing speed	4- 40m/min
Power supply	6KW 380V/50HZ
Air pressure	0.5-0.8Mpa
Control	PLC
Hit the range	6 ~ 20mm

Vacuum Lifter for Insulating Glass Unloading and Loading:GM-bldb



1.This machine is an ideal professional equipment for handling glass.
2.It is suitable for handling insulating glass, tempered glass, glass curtain wall and other types of glass.
3.It is a DC rechargeable vacuum pump and is equipped with a battery. The maximum carrying capacity can reach 500kg.
4.The pneumatic components are from Taiwan Airtac, with stable quality and a pressure of 0.6-0.8Mpa;
5. It can be suitable for handling high-temperature glass below 300 degrees;
6.It can achieve 0-90°, 0-180° flipping and handling of glass, 0-360° Rotary handling.

Parameters:

Item	Datas
Track length	3000mm x 4000mm
Column height	3400mm x 3900mm
Air suplly pressure	0.5-0.8Mpa
Left and right rotation angle	90°
Vertical lift	1000mm
Suction cup	6PCS
Operation method	Manual switch valve

Sea worthy packing

Company Profile:
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the
production, research and development and sales of glass deep processing machinery. The company is
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and
its technology is ahead of the domestic level. The products sell well all over China and are exported to
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely
cooperate with new and old customers at home and abroad with sincerity and jointly develop the
bright road of glass machinery manufacturing industry.

cooperation partner

1. who are we?
We are based in Guangdong, China, start from 2011,sell to South America(30.00%),Southeast Asia(20.00%),Mid East(15.00%),Eastern Europe(10.00%),Africa(10.00%),North America(10.00%),Western Europe(3.00%),Eastern Asia(2.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Glass Machine,Glass Furnace,Glass Bending Furnace,Glass Bending And Tempering Furnace,Glass Machines

4. why should you buy from us not from other suppliers?
Our company has a professional R & D team and a strict quality management system. 10 years of export experience. Mature after-sales installation team.

5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian