Stable Speed Vibratory Bowl Feeder Silicone Part Electromagnetic
Feeder Vibrator
1 . Descriptions:
Vibratory bowl feeders are important in manufacturing applications
due to their ability to align and ensure proper feeding of parts
into a production line. These feeders utilize electromagnets to
create vibrations, which are then converted into mechanical
vibrations to aid in the parts feeding process.
The feeder consists of a bowl mounted on a base supported by 3 or 4
leaf springs, allowing movement only in a vertical direction. Below
the bowl feeder, a magnetic coil is fixed, which can be magnetized
using an external power source to generate electromagnetic
vibrations.
Typically, there are 1 to 6 electromagnets under the feeder base.
Once the magnetic vibrations are converted into mechanical
vibrations, the bowl transfers them onto the bowl conveying tracks.
These vibrations effectively move the components in the bowl and
feed them into the production line. On average, the electromagnet
is capable of producing 100 cycles of vibration frequencies. The
vibrations enable the parts in the bowl to slide or hop along the
tracks.
The operation of vibratory bowl feeders offers several advantages
for customers and their production lines. Firstly, it ensures
smooth and consistent movement of the components. Additionally, the
100 frequency cycle allows the bowl feeder to reduce energy
consumption by 40%.
The tooling in the bowl plays a crucial role in turning the
components to the required orientation and pushing any misaligned
parts to the center of the bowl. The vibrations then push the part
out, guiding it back up the track.
Having a clear understanding of the basic function of the vibratory
bowl feeder is essential in recognizing its significance in
manufacturing applications.
2 . Specifications:
| Product name | Vibratory Bowl Feeder |
| Material | Aluminum(AL7075), Stainless Steel(SUS304) or Based on Customers'
Requirements |
| Controller | CUH,Sanki,Sinfonia,REO,Afag |
| Voltage | 220V 50HZ/110V 60Hz or Based on Customers' Requirements |
| Power | 300W/500W/1000W/1500W/2000W |
Material Speciality | Excellent Processing Properties,High Strength, High Hardness |
| Speed | Based on Customers Requirements |
| Warranty | 2 Years |
| Certification | CE, ISO9001, ROHS |
| Lead Time | 3 Working Weeks |
3 . How Vibratory Feeder Bowls Work:
Vibratory feeder bowls are a reliable and efficient tool used by
manufacturers to sort and orient parts from bulk quantities. They
consist of several key components that work together seamlessly to
achieve this purpose.
Bulk Parts Hopper: The parts hopper is designed to hold a large
quantity of parts, minimizing the need for operator intervention.
It automatically monitors the part levels in the feeder bowl and
adds more parts as needed. This is particularly useful when feeding
complex parts that require careful handling.
Vibratory Bowl Feeder: The heart of the system, the vibratory bowl
feeder is custom-designed to sort and orient a specific part. It
features a round stainless-steel bowl with cylindrical tracks.
Through a series of gentle vibrations, the bowl shakes and moves
the parts, while the tracks guide them into the correct position
for proper orientation.
Drive Unit: The drive unit is responsible for generating the
vibrations that shake and move the parts within the bowl. It
utilizes electromagnetic energy and typically operates in the range
of 60 to 120 Hz, ensuring effective movement and sorting of the
parts.
Linear Feeder: Once the parts exit the feeder bowl, a linear feeder
is commonly used to present them to an operator or another
automated system. This feeder works similarly to the bowl feeder
but is primarily focused on moving the already oriented parts along
the system. It also creates an accumulating buffer of parts,
preventing any delays in the feeding process.
The vibratory bowl feeder system is designed to be user-friendly
and low-maintenance. It includes all the necessary components, such
as PLC controls, for seamless integration into a manufacturing
environment. Our experienced team is available to discuss your
specific application and provide innovative feeding solutions based
on years of industry and automation expertise.
4 . More Pictures:
