Assembly Machine Vibratory Bowl Feeder Plastic Parts Linear
Vibrator Feeder
1 . Descriptions:
Vibratory bowl feeders are essential in manufacturing as they
ensure precise alignment and feeding of parts into a production
line. These feeders utilize electromagnets to generate vibrations,
which are then converted into mechanical vibrations to facilitate
the parts feeding process.
The feeder consists of a bowl mounted on a base supported by 3 or 4
leaf springs, allowing movement only in a vertical direction. Below
the bowl feeder, a magnetic coil is fixed, which can be magnetized
using an external power source to create electromagnetic
vibrations.
Typically, there are 1 to 6 electromagnets positioned under the
feeder base. Once the magnetic vibrations are transformed into
mechanical vibrations, the bowl transfers them onto the bowl
conveying tracks. These vibrations effectively move the components
within the bowl and feed them into the production line. On average,
the electromagnet can produce 100 cycles of vibration frequencies.
The vibrations enable the parts in the bowl to slide or hop along
the tracks.
The operation of vibratory bowl feeders offers several advantages
in manufacturing applications. Firstly, it ensures smooth and
consistent movement of the components. Additionally, the
100-frequency cycle allows the bowl feeder to reduce energy
consumption by 40%.
The tooling within the bowl plays a crucial role in orienting the
components correctly and pushing any misaligned parts towards the
center. The vibrations then propel the parts out of the bowl,
guiding them back up the track.
Having a clear understanding of the basic function of vibratory
bowl feeders is essential in recognizing their significance in
manufacturing applications.
2 . Specifications:
| Product name | Vibratory Bowl Feeder |
| Material | Aluminum(AL7075), Stainless Steel(SUS304) or Based on Customers'
Requirements |
| Controller | CUH,Sanki,Sinfonia,REO,Afag |
| Voltage | 220V 50HZ/110V 60Hz or Based on Customers' Requirements |
| Power | 300W/500W/1000W/1500W/2000W |
After-sales Service | Spare Parts and Technology Support |
| Speed | Based on Customers Requirements |
| Warranty | 2 Years |
| Certification | CE, ISO9001, ROHS |
| Lead Time | 3 Working Weeks |
3 . How Vibratory Feeder Bowls Work:
Vibratory feeder bowls are utilized in manufacturing to efficiently
and reliably sort and orient parts from bulk quantities. These
systems consist of several key components that work together
seamlessly:
Bulk Parts Hopper: The bulk parts hopper can hold a large quantity
of parts, minimizing the need for frequent operator intervention.
It automatically monitors the part levels in the feeder bowl and
adds more parts as necessary. This feature is particularly
advantageous when handling complex parts that require delicate
handling.
Vibratory Bowl Feeder: The vibratory bowl feeder serves as the
central component of the system and is custom-designed to sort and
orient specific parts. It features a round stainless-steel bowl
with cylindrical tracks. Through gentle vibrations, the bowl moves
and transports the parts, while the tracks guide them into the
desired orientation.
Drive Unit: The drive unit is responsible for generating vibrations
that shake and move the parts within the bowl. Using
electromagnetic energy, it typically operates within a frequency
range of 60 to 120 Hz. The drive unit ensures effective movement
and precise sorting of the parts.
Linear Feeder: After leaving the feeder bowl, a linear feeder is
commonly employed to present the already oriented parts to an
operator or another automated system. This component moves the
parts along the system, creating an accumulating buffer that
prevents delays in the feeding process.
The vibratory feeder bowl system is designed to be user-friendly
and low-maintenance. It incorporates essential components,
including PLC controls, to facilitate seamless integration into a
manufacturing environment. Our experienced team is available to
discuss your specific application and provide innovative feeding
solutions based on our extensive industry knowledge and automation
expertise.
4 . More Pictures:
