Electromagnetic Vibratory Bowl Feeder Small Button Bolt Vibrating
Bowl Feeder
1 . Descriptions:
To meet the growing demand, manufacturers are integrating new
technologies into their production lines. One such technology is
the vibratory bowl feeder, which enables fast, simple, and
cost-effective production processes. These devices automate the
production line by filling containers with screws, nuts and bolts,
or food items.
Continuous feeding is essential in the industrial industry to
maintain consistent and synchronized machine connections,
maximizing efficiency. Feeding part systems serve the following
functions:
Positioning Unit: Bowl feeders act as a positioning unit, providing
a cost-effective and optimal solution. They eliminate human errors
and minimize production downtime. The bowls receive bulk parts that
require specific orientation and transfer at the requested rate.
Fundamentally, a vibratory feeder bowl consists of a bowl-shaped
container with spiral tracks inside. Initially, parts are loaded
into the bowl from a bulk container and subjected to vibration
sequences. These vibrations move the parts up through the tracks.
As the components progress along the tracks inside the bowl, they
gradually align themselves. Any misaligned pieces will drop back
into the bowl.
By utilizing vibratory bowl feeders, manufacturers can ensure
efficient production, minimize errors, and enhance overall
productivity. These devices play a critical role in automating the
production line and ensuring consistent and synchronized part
feeding.
2 . Specifications:
| Product name | Vibratory Bowl Feeder |
| Material | Aluminum(AL7075), Stainless Steel(SUS304) or Based on Customers'
Requirements |
| Controller | CUH,Sanki,Sinfonia,REO,Afag |
| Voltage | 220V 50HZ/110V 60Hz or Based on Customers' Requirements |
| Power | 300W/500W/1000W/1500W/2000W |
| Warranty | 2 Years |
| MOQ | 1 Set |
| Warranty | 2 Years |
| Certification | CE, ISO9001, ROHS |
| Lead Time | 3 Working Weeks |
3 . Constituent Parts:
Hoppers:
Hoppers are essential components of a parts feeding system,
providing storage for parts before they are transported to the
feeder bowl. Their primary function is to maintain a consistent
flow of parts. To avoid overloading or shortages in the bowl,
hoppers are equipped with level control switches that automatically
activate the hoppers based on received signals.
Bowl Feeder Diameter:
The diameter of the bowl feeder is a critical factor in its design
and should be carefully considered. It needs to be customized to
match the specific materials being conveyed. Ideally, the bowl
diameter should be approximately ten times the length of the parts
that will be fed into the bowl track.
Having an accurate diameter is crucial for proper part orientation
and achieving high feeding speeds. It is advisable to seek the
assistance of experienced engineers and manufacturers during the
selection and design process of the bowl feeder. If the bowl
diameter is too large, the bowl will not operate effectively, and
parts may bounce instead of being correctly positioned and fed.
Conversely, if the bowl diameter is too small, it can exceed the
capacity of the drive unit.
Base/Drive Unit:
The base or drive unit serves as the powerhouse of the parts
feeding system. It generates vibrations that shake and move the
parts within the bowl. The selection of the drive unit depends on
factors such as the materials, size, mass, and quantity of parts in
the bowl. Electromagnetic energy is typically used to produce
vibrations within a frequency range of 60 to 120 Hz.
Linear Feeder:
Linear feeders have a vital role in presenting parts to operators
or other automated systems. They facilitate the movement of parts
along the bowl, allowing them to exit and proceed to the next stage
of the assembly or production process. There are four common types
of linear feeders: conveyor, vibratory, airveyor, and gravity
feeders. The choice of the specific type depends on the
application's requirements and the advantages offered by each type.
Feeding Rate:
The feeding rate refers to the amount of parts transferred over a
fixed time period. It depends on factors such as the part
dimensions (size, geometry), part materials (affecting wear and
friction), weight (affecting position and movement), orientation
(important for proper feeding), the overall process requirements,
and the condition of the parts (e.g., greasy, dirty, etc.).
Understanding these factors is crucial for controlling and
optimizing the feeding rate.
4 . More Pictures:
