automatic monoblock filling machines for cosmetic creams & lotions
Our cosmetic cream filling machine is tailor-made to meet the dynamic demands of the beauty industry, capable of handling an extensive array of container types, from glass to plastic, and accommodating diverse bottle shapes, including round, square, and custom designs. Leveraging global technologies, this sophisticated equipment is fine-tuned for the packaging of cosmetic creams, employing precision-driven mechanisms such as plunger-type piston pumps or peristaltic pumps for exact and efficient product filling.
This machine is outfitted with automatic cap placement and screw capping features, blending mechanical and electrical operations into a cost-effective and compact solution. It excels in packaging creams, lotions, and various cosmetic liquids, making it highly versatile for use not only in the cosmetics sector but also in pharmaceuticals, pesticides, chemicals, and food industries for liquid product packaging.
Operated via a PLC system with variable frequency drive, the cream filling machine boasts high automation levels, allowing for straightforward fill volume adjustments and the option to recalibrate all metering pumps simultaneously or individually as necessary. It also features anti-drip filling needles that enter containers from the bottom and rise gradually to minimize foaming, highlighting our dedication to quality and compliance with GMP standards. Thus, our cosmetic cream filling machine emerges as a top selection for cosmetic manufacturers prioritizing efficiency and accuracy.
Product Detail
Main Feature
1. This machine is equipped with a conveyor belt that features a variable frequency drive for efficient bottle movement, a stainless steel pump for precise filling, and an automatic cap sorting system with vibration technology, complemented by a pneumatic linear positioning system for dependable cap pressing. Sealed products are then automatically advanced to the next production phase via the conveyor.
2. Utilizing a peristaltic pump, the essential oil filling machine delivers exact dosages, is simple to operate, and includes a drip-preventing suck-back feature.
3. It boasts high-quality electrical components from reputable brands, ensuring reliable functionality, including a "no bottle, no fill" feature for enhanced precision and productivity.
4. Through the synergy of pneumatic control and mechanical positioning, this machine achieves remarkable filling accuracy, maintaining an error margin below 0.5‰.
5. A color touchscreen interface and PLC control system simplify operation, improving the user experience.
6. Additionally, the machine supports heating, stirring, and maintaining temperatures for pastes and liquids, accommodating products that require specific thermal conditions for ideal processing.
7. Featuring a mechanical arm for cap screwing with an automated sliding mechanism, it ensures caps are handled gently to prevent damage.
8. Its design focuses on being compact, efficient, and highly automated, which significantly reduces labor costs.
9. Constructed entirely from 304 stainless steel, the machine's exterior is not only durable and easy to clean but also aligns with GMP standards for hygiene and safety.
Operation Principle:
The operational flow involves multiple stages, including bottle transportation, automated filling, cap management, application, and capping, detailed as follows:
1. Bottle Introduction:Bottles are manually placed on the conveyor belt to begin the process.
2. Bottle Detection: A photoelectric sensor detects the presence of bottles, instructing the control system to commence or pause filling accordingly.
3. Filling Operation:Once a bottle is detected, the PLC directs the filling nozzle to lower into the bottle for accurate filling.
4. Cap Application:The machine verifies bottle readiness for cap placement and employs a swing-arm mechanism for initial cap positioning.
5. Capping:Caps are securely fastened with adjusted torque and speed by a servo motor for consistent application.
6. Bottle Discharge: Finally, the completed bottles are discharged from the conveyor, prepared for further processing.
main parameters
| | 30-40 bottles/minute |
| | 2 nozzles |
| | ±1% |
| | 1 nozzles |
| | 99% or more (depending on the characteristics of plug appropriate adjustment) |
| | frequency control |
| | More than 10 mm |
| | 380 V 50 Hz |
| | 2 kw |
| | 0.3~04kfg/cm2 |
| | 10~15m3/h |
| | 3000×1300×1700 mm |
After-sale Service
1.Install:
Our team of skilled technicians is ready to dispatch and install the filling machine. The service fee covers installation, travel, meal expenses, and so on.
2.Train:
For optimal performance of the filling machine, we offer on-site or factory training for dealers, machine operators, engineers, and technicians.
3.Guarantee:
When repairing the filling machine, expect efficient service, a one-year quality assurance period, parts supply, and swift feedback for troubleshooting.
4.Consulting Service:
Take advantage of our complimentary consultation service. Our professional sales team will guide you to the most suitable solution, complete with CAD drawing designs for the hot sauce filling machine.
5.Technical Support:
Benefit from our all-weather, long-term technical support. Simply drop us an email or give us a call, and we'll provide quick feedback, ensuring you can be carefree.
6.Spare Part:
During transportation, we include a set of vulnerable spare parts for the filling machine at no additional cost. You can also order a comprehensive range of high-quality parts at any time.
