Spout Cap Manufacturers In China Juice Pouches With Cap Fruit Pouch Caps

Spout Cap Manufacturers In China Juice Pouches With Cap Fruit Pouch Caps

1. Product Overview

2. Product Specifications (Spout Caps + Juice Pouches)

3. 3D Design & Engineering Advantages

3.1 3D Design Focus: Spout Cap-Juice Pouch Compatibility

3.2 3D Design Deliverables for Clients

• Photorealistic Renderings: 300 DPI images of spout caps + juice pouches (filled with juice) – ideal for client marketing materials (website, retail displays, product catalogs).
• Technical Drawings: PDF specs (spout diameter, pouch thickness, seal width) – helps clients verify compatibility with their filling machines.
• Assembly Animations: 15-second 3D videos showing spout cap installation on pouches and juice pouring – builds client confidence in product functionality.
• Custom Mockups: 3D previews of logo printing (silk-screen on caps, digital printing on pouches) – clients approve designs before mass production (avoids reworks).

4. Production (Food-Grade Quality Control)

4.1 Step 1: Material Sourcing & Safety Testing

• Spout Cap Materials: Source PP resin (BASF) and silicone (Wacker) from ISO 9001-certified suppliers – test each batch for BPA, heavy metals (lead/cadmium <0.1ppm), and migration (per FDA 21 CFR 177).
• Juice Pouch Films: Partner with Toray (Japan) for PET/AL/PE films – inspect film thickness (±5μm) and barrier performance (OTR/MTR via Mocon machines) to avoid juice spoilage.
• Eco Materials: For recyclable/compostable options, verify BPI/ASTM D6400 certifications – batch-test compostable PLA/PBAT films for degradation (180 days in industrial compost).

4.2 Step 2: Spout Cap Manufacturing

1. Injection Molding: Inject PP resin into 3D-machined molds (tolerance ±0.02mm) to form cap bodies – cool in 3-stage tunnels (25°C) to prevent warping.
2. Seal & Valve Assembly: Automatically insert silicone seals into cap grooves (thermal bonding) and one-way PE valves into spouts – check alignment via 3D vision systems (100% coverage).
3. Quality Check:
   • Leak test: Screw caps onto test pouches, fill with water, invert for 72 hours (0% leakage allowed).
   • Torque test: Ensure caps open with 0.5–0.8 N·m (easy for kids, no loose caps).

4.3 Step 3: Juice Pouch Manufacturing

1. Film Lamination: Bond PET/AL/PE films via solvent-free lamination (eco-friendly, no VOCs) – test peel strength (≥3N/15mm) to avoid delamination.
2. Digital Printing: Print client logos/designs on films (1200 DPI, food-safe water-based inks) – cure in UV ovens (30 minutes) for fade resistance (tested to withstand 500+ light exposure hours).
3. Pouch Formation:
   • Cut films into pouch shapes; heat-seal bottom gussets (180–220°C) for stand-up stability.
   • Punch spout openings (8mm–12mm) – deburr edges to avoid film tearing during cap installation.

4.4 Step 4: Final Assembly & Inspection

• Cap-Pouch Pairing: Manually attach spout caps to juice pouches (or supply separately, per client request) – check for secure fit (no wobbling).
• Batch Testing: Randomly select 100 units per batch – test juice compatibility (fill with 50% sugar solution, store at 38°C for 30 days; no material migration).
• Compliance Audit: Compile batch records (material certificates, test reports) – provide FDA/LFGB compliance docs for client customs clearance.

5. Company Image & Strengths (Why Choose Our China Manufacturing)

5.1 Certifications & Food Safety Compliance

• Global Certifications: Hold FDA (USA), LFGB (EU), BRCGS (AA grade), ISO 9001, and BPI (compostable) certifications – no market access barriers for EU/USA/Asia.
• HACCP Implementation: Follow HACCP principles in production (e.g., separate zones for food contact parts, regular equipment sanitization) – annual third-party audits (SGS/Intertek).

5.2 Production Scale & Capacity

• Manufacturing Base: 15,000㎡ factory in Jiangsu Province (China) with 8 spout cap injection molding lines and 5 juice pouch lamination/printing lines.
• Daily Capacity: 500,000 spout caps + 200,000 juice pouches – handles bulk orders (1,000,000+ units) with 7–12 day lead times.
• Inventory Management: Maintain stock of standard spout caps (8mm–12mm) and juice pouches (200ml–500ml) – fast delivery for urgent client orders.

5.3 R&D & Customization Capability

• R&D Team: 15 engineers (5+ years in food packaging) – develop 2–3 new models annually (e.g., 2024 launch of anti-clog spout caps for pulp-rich fruit juices).
• Custom Solutions:
  • Spout caps: Custom colors (Pantone-matched), logo printing (silk-screen/laser), child-resistant designs (push-to-open).
  • Juice pouches: Custom sizes (30ml–2000ml), clear windows (to show juice color), easy-tear notches.
• Sample Speed: 3D-printed spout cap samples + printed pouch samples delivered in 3–5 days – clients test fit/function before bulk orders.

5.4 Global Clientele & After-Sales Service

• Client Portfolio: Serve 500+ brands, including:
  • EU: Innocent (UK, fruit smoothies), Tropicana (Germany, juice).
  • North America: Gerber (USA, baby food), Minute Maid (Canada, juice).
  • Southeast Asia: F&N (Singapore, fruit drinks).
• After-Sales Support:
  • Warranty: 1-year warranty for manufacturing defects (free replacements for leaky caps/pouches).
  • Spare Parts: Local warehouses in Dubai, Rotterdam, and Los Angeles – ship spare spouts/caps within 48 hours.
  • Technical Support: 24-hour remote troubleshooting (via video call) – send engineers to client sites (Asia: 72 hours, EU/USA: 5–7 days) for complex issues.

6. Call to Action

• Cut costs (20–30% lower than EU/USA manufacturers) without compromising quality.
• Get custom solutions (size, color, logo) tailored to your juice/fruit product needs.
• Ensure global compliance (FDA/LFGB/BRCGS) for seamless market access.

Xinda pelosi co.,limited