PCD Cutting Tool Blanks in 5 micron, 10 micron, 25 micron,
rectangle, triangle, square and semi-circle
The standard shape of PCD Cutting Tool Blanks is round. Other shapes, such as rectangle, triangle, square and semi-circle, can also be customized per customers' requirements. We have
various equipment such as laser cutting machines, wire cutting
machines and various processing equipment to cut blanks regardless
of their thickness into special sizes and shapes per customers'
requirements.
PCD Cutting Tool Blanks are available in 5 micron, 10 micron, 25 micron, and so on, mostly used for high precision cutting of non-ferrous
metal (copper, aluminum, alloy ), finish processing of non-metal
materials (porcelain, synthetic fibre, graphite materials), and
wear resistance materials for surveying instruments, steering
equipment, and supporting tools etc.
Advantages of PCD tool blanks:
1. Long working life.
2. Uniform surface finish.
3. Reduces machine down time.
4. Highly improved workpiece quality and excellent dimensional
control.
5. Increase productivity.
6. High material removal rate.
7. Lower cost per piece.
8. The working life of a PCD cutting edge is usually 50 to 250 times longer than that of traditional sintered carbide cutting tools.
Sizes Chart of Standard PCD Cutting Tool Blanks:
| Item No. | Shape | Diameter(mm) | Thickness(mm) |
| | | |
| SCT11 |
Round
| 11 | 1.6/2.0/3.2 |
| SCT13 | 13.2 | 1.6/2.0/3.2 |
| SCT16 | 16.2 | 1.6/2.0/3.2 |
| SCT19 | 19.1 | 1.6/2.0/3.2 |
| SCT30 | 30 | 1.6/2.0/3.2 |
| SCT42 | 42 | 1.6/2.0/3.2 |
| Note: The products can be customized to non-standard shapes such as
rectangular, square, triangle, rhombus, sector and etc. |
SUPREME PCD Cutting Tool Blanks Grain Size Recommendation:
| Grades | Characters | Applications | Advantages |
| W5 fine grain size | 1.Average grain size:5μm
2.High diamond content over90%
3.Laser cutting or wire EDM cutting | Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic | Excellent surface finish |
| W10 medium grain size | 1.Average grain size:10μm
2.High diamond content over90%
3.Laser cutting or wire EDM cutting | ＜14% Si/Al alloys, Copper alloys, Graphite and graphite composites,
Green ceramics and carbides | Excellent resistance, good surface finish |
| W25 coarse grain size | 1.Average grain size:25μm
2.High diamond contentover90%
3.Laser cutting or wire EDM cutting | ＞14% Si/Al alloys ,metal matrix composites,
Bi-metals(aluminum/castiron), sintered ceramics and carbides | Long life, extremely high wear resistance |
