Products: Pottery reducer gear power transmission machanism with
high precision
1. Potttery reducer gear is a gear device used to reduce rotation
speed and increase torque in ceramic machinery.
2. The reducer gear is a power transmission mechanism that
transmits power through gears of different sizes meshing with each
other. It is usually used to reduce the speed and increase the
torque. It is an important part of the pottery machine equipment
and plays a vital role in the operation of the equipment.
Design of pottery reducer gear:
1. The tooth profile design of pottery reducer gear has strict
accuracy requirements, and the processing technology is complex,
requiring multiple steps such as gear milling, quenching, grinding,
and assembly, so the price is relatively high.
2.In addition, factors such as gear material, accuracy, tooth shape
and lubrication method will affect the performance and service life
of pottery reducer gears. Therefore, special attention must be paid
to the care and maintenance of pottery reducer gears to ensure the
normal operation of the equipment.
Potteryg Reducer Gear parameter table:
Products | Pottery reducer gear-power transmission machanism with high
precision |
Service | Customized |
Shape | Spiral gear, hypoid gear |
Gear Teeth manufacturing | Milling/Grinding |
Module (M) | ≤4 |
Teeth Accuracy Grade | ISO 6-7 Grade |
Heat Treatment | Carburization and quenching/Carbonitriding/High frequency/Quenched
and tempered...... |
Hardness | 54-62HRC |
Application | Construction machinery, ships and mining equipment |
Introduction of the reducer gear :
1. The reducer gear usually consists of a high-speed gear and a
low-speed gear. The high-speed gear is connected to the motor
output shaft, and the low-speed gear is connected to the working
machine shaft. When the motor rotates at high speed, the speed of
the output shaft is reduced through the meshing of the gears, and
the output torque is increased at the same time to meet the needs
of ceramic machinery.
2. The hardness of the reducer gear depends on its material and
heat treatment process. Taking the ZDY series hard tooth surface
reducer as an example, its gears are usually made of high-quality
alloy steel and processed through carburizing, quenching and other
processes to make the tooth surface hardness range from HRC54 to
HRC62. This high-hardness gear design is designed to improve wear
and corrosion resistance, thereby extending the service life of the
gear and maintaining high transmission efficiency.
Charactics Grinding Gear:
- High precision: Grinding can achieve very high machining accuracy,
usually higher than shaving or hobbing. It can be machined to very
precise tooth profile and pitch, thereby improving the transmission
performance of the gear and reducing noise.
- Good surface quality: In the grinding process, the tooth surface of
the gear will obtain smooth and uniform machining marks, which
helps to improve the wear resistance of the gear and reduce the
friction coefficient.
- Machining hard materials: Because the grinding process is used, it
can process materials with higher hardness, which is very important
for those gears that require high wear resistance and strength.
- Machining after heat treatment: Grinding is usually carried out
after the gear heat treatment (such as quenching and tempering),
this is because the heat treatment will change the size and
hardness of the gear, grinding can be accurate dimensional
correction of the gear after the heat treatment.
- Expensive cost: The grinding process usually requires a special
grinding machine and a more complex process flow, so the cost is
higher, and it is suitable for gear processing with higher
precision and surface quality requirements.
About our company:
1. we committed to be the best high precision spiral bevel gears supplier. Especially in gear grinding production.
2. Our company was established in 1994. It is a directly affiliated university-run
enterprise founded by Central South University Professor Zeng Tao, the leading expert on spiral bevel
gears in China.
3. We are a production R&D base specializing in professional design, reserch,
manufacture and sales of high-quality small module spiral bevel gears and high reduction hypoid gears and
cylindrical gears.
4. Our products can meet industry requiring such as industrial robots, CNC turning and milling
compound power cutter tower, industrial sewing machines, reduction gears, bicycles, power tools and
aeromodelling.
Our equipments:
- 15 gear milling machines: less than 4 modes (including one
five-axis CNC gear milling machine).
- 3 high-speed CNC gear hobbing machines with less than 3 modes.
- 10 gear grinding machines with less than 3 modes.
- 5 high-speed rolling inspection machines.
- 3 gear lapping machines.
- 1 measuring center.
- 4 CNC cars.
- 4 grinding machines (including flat grinding, internal grinding and
external grinding).
- CNC2 sets.
- 10 manual rolling inspection machines (including one Klingberg).
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