PCBA Separator Machine SMT PCB Cutting Machine Manual Desktop PCB Router

Revolutionize Your PCB Cutting Process
In the fast - paced world of electronics manufacturing, precision and efficiency in PCB (Printed Circuit Board) processing are non - negotiable. Our PCB Depaneling Machine emerges as a cutting - edge solution, meticulously engineered to meet and exceed the demands of modern electronic assembly industries. Whether you're in electronics, electrical appliances, lighting, medical, automotive new energy, or other electronic technology - related sectors, this machine is your key to unlocking seamless, high - quality PCB cutting.

Comprehensive Solutions for Electronic Assembly
We offer a full range of depaneling solutions for the electronic assembly industry. Our machine covers all application scopes in the electronics and precision machinery fields. It is capable of handling various PCB types, including:

- Aluminum Substrates: Ensuring precise cutting without damaging the substrate structure.
- Fiberglass Boards: Delivering clean cuts that maintain the integrity of the fiberglass material.
- PCBA Boards: Specially designed to handle the complexity of PCBA (Printed Circuit Board Assembly) with components, reducing the risk of component damage during the cutting process.
- FR - 4 Boards: A common PCB material, and our machine processes it with high precision, ensuring smooth and burr - free edges.

Unparalleled Depaneling Technology

Cutting - Edge Depaneling Process

Our machine adopts a unique “upper circular knife and lower straight knife” method for depaneling. When in operation, place the PCB on the lower straight knife, step on the switch, and the upper circular knife will move horizontally to the preset cutting point, cutting the PCB precisely. This process offers several significant advantages:

- Minimize Stress - Related Damage: Traditional methods of breaking PCBs after soldering often damage circuits or break electronic components due to stress. Our machine uses a “knife - moving” cutting method, which can completely reduce stress, prevent solder joint cracking and component breakage, and significantly improve production efficiency and product quality.
- Superior Cutting Quality: The cutting process is free of wire breakage, with flat notches and no burrs. This ensures that the PCB remains intact and functional after cutting, reducing the need for post - processing and rework.

Independent Development and Intelligent Control

- Fully Independent R & D: The machine is fully independently developed and uses a microcomputer program for control. This allows for precise positioning during the cutting process, with strong stability. It can cut single - strip boards within a length of 0 - 360mm in one go, meeting the needs of different production scales, from small - batch prototyping to large - scale mass production.
- Adjustable Cutting Speed: The cutting speed of the board can be adjusted to two levels: 500mm/s and 300mm/s. A faster knife speed can improve product quality, ensuring no burrs or毛刺, while the adjustable speed also allows for flexibility in handling different PCB materials and thicknesses.

Flexible and Customizable Cutting Parameters

- Knife Wheel Stroke and Adjustment: The knife wheel stroke ranges from 0 - 360mm (the length of the tool can be customized). The up - and - down height of the knife wheel can be adjusted from 0 - 2mm, which is suitable for various PCB board thicknesses and solves the problem of different V - CUT groove depths on PCBs. Additionally, the height of the operating table can be adjusted from 0 - 50mm, providing operators with a comfortable and ergonomic working environment.
- Customizable Cutting Stops: The knife - moving stroke can be set to start and stop points according to the length of the board, and the stop points can be manually set, allowing for precise control over the cutting process for different PCB sizes and shapes.

Technical Specifications

- Host Dimensions: 610mm * 360mm * 375mm, a compact design that can fit into various production workshop layouts without taking up excessive space.
- Depaneling Thickness: Capable of handling PCBs with a thickness ranging from 0.2 - 3.0mm, making it suitable for a wide variety of PCB products in different electronic applications.
- Board Feeding Speed: 300 - 500mm/second, ensuring efficient production and reducing overall manufacturing time.
- Tool Material: The tool is made of SKD61 high - speed steel, which is known for its high hardness, wear resistance, and long service life, ensuring that the machine can maintain high - quality cutting over a large number of production cycles.
- Operating Temperature: 10 - 35°C, allowing for stable operation in a typical industrial production environment.
- Storage Temperature: - 20 - 50°C, providing flexibility in storage and transportation conditions.
- Power Supply: 220V/110V, 50HZ/60HZ, 60W, a relatively low - power - consuming device that can operate in different regional power supply environments.
- Machine Weight: 30KG, making it easy to move and reposition within the production facility when needed.

Safety and Stability Design

Safety Design Aspects

- Blade Protection: The circular knife is equipped with protective knives on both sides, preventing operators from being cut during the feeding process, ensuring a safe working environment.
- Mode Switch and Alarm System: The mode switch is a foot - operated switch, which can be set to continuous foot - stepping or point - motion mode. In the continuous foot - stepping mode, if the machine does not reach the set stroke during operation, the indicator light will flash to alarm. The alarm must be canceled before continuing to work, preventing potential errors and ensuring the safety of the cutting process.

Stability Performance

- High - Quality Blade Accessories: The blade accessories use SKD61 high - speed steel circular knives, and the CBA circular knives are adopted, which are wear - resistant and durable. This ensures that the machine can maintain stable cutting performance over a long period, reducing the frequency of tool replacement and maintenance costs.

Conclusion

KINGFEI SMT PCB Depaneling Machine is not just a piece of equipment; it's a strategic investment for your electronic manufacturing business. With its advanced technology, precise cutting capabilities, flexible parameters, and emphasis on safety and stability, it can significantly enhance your production efficiency, improve product quality, and reduce manufacturing costs. Whether you are a small - scale electronics manufacturer or a large enterprise, this machine is tailored to meet your PCB depaneling needs. Choose KINGFEI and take your PCB manufacturing process to the next level. Contact us today to learn more about how this machine can transform your production line!