Vacuum Casting Service For Rapid Prototyping And Low-Volume
Production Parts
Vacuum Casting:
Polyurethane vacuum casting is a specialized method used to create
accurate replicas of master patterns.
This involves using affordable silicone molds and liquid casting
resins. The resulting copies exhibit similar quality
to plastic injection molded parts, but they are much quicker and
cost-effective to produce.
Advantages of Vacuum Casting:
- Ideal for Small Production Runs
- Achieves Consistent Self-Colored Parts
- Minimal InitiaInvestment Required
- Delivers Production-Quality Components
- Wide Array of Material Options
- Enables Creation of Rubber-Like Parts and Over molds
Vacuum Casting Tolerance Guidelines:
| Part size / dimension | Tolerance | Angularity |
| < 11’’ (300 mm) | ± .005’’ (0.125 mm) | ± 0.5° |
| < 24’’ (600 mm) | ± .010’’ (0.250 mm) | ± 1.0° |
| < 36’’ (900 mm) | ± 1/16’’ (0.400 mm) | ± 1.0° |
Size limitations for Vacuum Casting:
Requirement
|
Specifications
|
Maximum part dimensions
|
1900 x 900 x 750 mm
|
Minimum wall thickness
|
0.75 mm (recommended wall thickness 1.5 mm)
|
Duplication quantities
|
25-30 copies (depend complexity of the mold and casting materials)
|
Why Choose JYH- precision for Vacuum Casting Services?
In the realm of vacuum casting, a multitude of manufacturers are
available for selection. Opting for the correct one holds
paramount importance to achieve your anticipated outcomes. Consider
the following factors that make JYH Precision machining an ideal
choice for your vacuum casting requirements.
- Outstanding Quality and Rapid Performance
At JYH Precision, we believe that quality and speed should go hand
in hand. Our approach combines extensive industry expertise with
cutting-edge tools and technologies, enabling us to provide
top-notch vacuum casting services within tight timelines (usually 7
to 14 days). | - Enhancing Your Product with Finishing Services
Vacuum casting is just a part of our capabilities. we provide an
array of supplementary finishing services that contribute to
bringing your product to its full potential. These services
encompass machining, media blasting, printing, painting, and
beyond. |
- Smart Quotes Tailored to Your Every Project
We recognize that your requirements are distinct, and unnecessary
expenses are undesirable. Hence, we refrain from imposing minimum
order volumes or dollar values for our vacuum casting services.
Leveraging advanced AI quotation algorithms, we ensure swift and
precise quotes within 24 hours or less for almost all projects. | - Supporting Design for Manufacturing and Remote Flexibility
Vacuum casting is frequently utilized for prototyping, we
understand that many of the products . To facilitate their
refinement, we extend comprehensive design for manufacturing
assistance to our clients. Additionally, we provide detailed video
documentation of the production process for clients who cannot be
physically present.
|
Vacuum Casting Finishing:
Glossy paint | High-gloss paint is renowned for its exceptional shine and ability
to reflect light, creating a surface finish that imparts a nearly
mirror-like appearance to objects. |
Transparent | This method allows for achieving exceptional transparency and
purity in high-purity plastic materials used for components,
combined with a polishing process. |
Soft-touch | This technique involves the application of a soft-touch coating
surface finish to elements like rubberized buttons and coatings.
Primarily utilized to enhance the ergonomic comfort of the produce. |
Painting
| Simple process that apply a color on your parts, we have a large
range of colors and style. |
Laser engraving
| Utilize laser beams to modify object surface characteristics and
personalize components according to your preferences. |
Screen printing | Screen printing serves as a versatile printing method for ink
transfer onto surfaces. Operators skillfully employ tools such as
paper and a squeegee to execute this process. Additionally,
stencils can be utilized strategically to block ink transfer to
specific areas. This technique is particularly valuable for
creating intricate designs with multiple colors. |
Tampography | Pad Printing is an innovative technique for imprinting a 2-D image
onto a 3-D object. This method involves utilizing an etched plate,
often referred to as a cliche, in conjunction with a specialized
pad to seamlessly transfer the desired image. |
FAQ :
- What makes JYH’s vacuum casting service unique?
Our vacuum casting service is renowned for its outstanding quality
and rapid turnaround.
Our proficient technicians blend decades of expertise with
cutting-edge technologies to swiftly
create exceptional prototypes and engineering models. Elevating the
appeal of your components
is also within our purview, as we provide an array of finishing
services such as machining, media blasting,
printing, painting, and more.
- Can JYH’s design services, industrial design support or product
development support as an extension of its vacuum casting services?
Indeed, as a complement to our vacuum casting services, we provide
an extended offering specialized in
design-for-manufacturing support. While this service was previously
exclusively available for approved orders,
we have now extended it to all incoming RFQs. Additionally, we are
pleased to offer light assembly services
tailored to fulfill your specific requirements
- What are JYH’s quality standards for its vacuum casting services?
To guarantee the utmost quality for your completed components, our
team follows a rigorous quality control procedure.
This initiates with the validation and thorough testing of all
materials. Throughout the production phase, we vigilantly manage
variables such as temperature, humidity, and other processing
conditions, aiming to uphold unparalleled uniformity in your parts.
Shipping way:
QC checking before ship the product:
Payment term:
After service:
Package method:
Vacuum Casting Service For Rapid Prototyping And Low-Volume
Production Parts ,JYH is your best injection mold supplier!
Injection Moulding is highly repeatab.
